SLIMSERT INSERT NON INT THD LOCK
TABLE II: HOLE PREPARATION
BASIC ROSÁN PART NUMBER | J THD 10 | K TAP HOLE DIA 10 | L DIA | M +0.25 -0.00 | N FULL THD DEPTH MIN | P12 PLUG TAP DRILL DEPTH MIN | R12 BOTMG TAP DRILL DEPTH MIN | |||
A LENGTH CODE | B LENGTH CODE | A LENGTH CODE | B LENGTH CODE | A LENGTH CODE | B LENGTH CODE | |||||
SRM0305( ) ( ) | M5 X 0.8 | 4.14-4.24 | 5.00-5.10 | 1.70 | – | 6.1 | – | 10.5 | – | 9.5 |
SRM0407( ) ( ) | M6 X 1 | 5.01-5.11 | 6.00-6.10 | 2.00 | – | 7.9 | – | 13.4 | – | 12.0 |
SRM0508( ) ( ) | M7 X 1 | 6.03-6.13 | 7.00-7.10 | 2.40 | 8.6 | 10.1 | 14.1 | 15.6 | 12.7 | 14.2 |
SRM0610( ) ( ) | M8 X 1 | 7.07-7.17 | 8.00-8.10 | 2.50 | 9.9 | 11.7 | 15.4 | 17.2 | 14.0 | 15.8 |
SRM0710( ) ( ) | M9 X 1 | 8.10-8.20 | 9.00-9.10 | 2.80 | 11.9 | 14.3 | 17.4 | 19.8 | 16.0 | 18.4 |
SRM0812( ) ( ) | M10 X 1 | 9.11-9.24 | 10.00-10.13 | 3.00 | 13.8 | 16.7 | 19.3 | 22.2 | 17.9 | 20.8 |
SRM0810( ) ( ) | M10 X 1 | 9.11-9.24 | 10.00-10.13 | 3.00 | 13.8 | 16.7 | 19.3 | 22.2 | 17.9 | 20.8 |
SRM1015( ) ( ) | M12 X 1 | 11.16-11.29 | 12.00-12.13 | 3.40 | 17.2 | 20.9 | 22.7 | 26.4 | 21.3 | 25.0 |
SRM1012( ) ( ) | M12 X 1 | 11.16-11.29 | 12.00-12.13 | 3.40 | 17.2 | 20.9 | 22.7 | 26.4 | 21.3 | 25.0 |
SRM1215( ) ( ) | M14 X 1 | 13.17-13.32 | 14.00-14.15 | 3.60 | 20.9 | 25.8 | 26.4 | 31.3 | 25.0 | 29.9 |
SRM1212( ) ( ) | M14 X 1 | 13.17-13.32 | 14.00-14.15 | 3.60 | 20.9 | 25.8 | 26.4 | 31.3 | 25.0 | 29.9 |
SRM1415( ) ( ) | M16 X 1 | 15.17-15.32 | 16.00-16.15 | 3.70 | 24.1 | 29.8 | 29.6 | 35.3 | 28.2 | 33.9 |
NOTES: CONT.
10Metric ISO thds, class 4H5H per FED-STD-H28/21 with minor dia increased by using oversize tap drill.
11Thd marks permissible.
12Drill depth = full thd depth min “N” + 1 pitch + thd run out.
13. Axis of hole shall be normal to entry surface, otherwise provide spotface when
SLIMSERT INSERT NON INT THD LOCK HOLE PREPARATION
INSTALLATION PROCEDURES:
- a. These inserts are primarily designed for use in aluminum, magnesium, and other nonferrous materials that do not
exceed Brinell 187 (3000 kg load and 10 mm ball).
Use in corrosion resisting steels, titanium and hardened ferrous materials will normally require broaching
serrations in counterbore to accept the insert knurls without swaging. - b. Use of Rosan wrench and swaging tool is mandatory.
- c.Install insert into hole until the top of insert is 0.40-0.65 below parent material surface (Fig. 3).
- d. Place swage tool in insert and apply a downward force sufficient to bottom the shoulder of tool against the
parent material surface, which will affect full swageout and external lock setting (Fig. 4).
REMOVAL AND REINSTALLATION PROCEDURES:
Replacement of inserts is made with same size inserts as those removed.
Using removal tool shown in table III, drill to depth “M” (see table II), then back out insert using installation wrench
or a s quare type screw extractor. Remove loose chips, reinspect hole and then reinstall as described in installation
procedures above.
ALTERNATE METHOD:
Using drill size indicated in table III, drill to depth “M” +0.65 (see table II). Remove remaining portion of serration
and follow procedure as stated above.
TABLE III: TOOLING
BASIC ROSAN PART NUMBER | 14 STEP DRILL | DRIVE WRENCH | SWAGE TOOL | AFTER SWAGE GAGE | REMOVAL TOOL | REMOVAL DRILL | PREBROACH TOOL | |
HAND BROACH | WOBBLE BROACH | |||||||
SRM0305( ) ( ) | SRM0305D | SRM0305W2 | SRM0305S | SRMGSD0305 | SRM0305R | 4.60 | SRPBTM3 | SRPBTM3WB |
SRM0407( ) ( ) | SRM0407D | SRM0407W2 | SRM0407S | SRMGSD0407 | SRM0407R | 5.60 | SRPBTM4 | SRPBTM4WB |
SRM0508( ) ( ) | SRM0508D | SRM0508W2 | SRM0508S | SRMGSD0508 | SRM0508R | 6.60 | SRPBTM5 | SRPBTM5WB |
SRM0610( ) ( ) | SRM0610D | SRM0610W2 | SRM0610S | SRMGSD0610 | SRM0610R | 7.60 | SRPBTM6 | SRPBTM6WB |
SRM0710( ) ( ) | SRM0710D | SRM0710W2 | SRM0710S | SRMGSD0710 | SRM0710R | 8.60 | SRPBTM7 | SRPBTM7WB |
SRM0812( ) ( ) | SRM0812D | SRM0812W2 | SRM0812S | SRMGSD0812 | SRM0812R | 9.60 | SRPBTM8 | SRPBTM8WB |
SRM0810( ) ( ) | SRM0812D | SRM0812W2 | SRM0812S | SRMGSD0812 | SRM0810R | 9.60 | SRPBTM8 | SRPBTM8WB |
SRM1015( ) ( ) | SRM1015D | SRM1015W2 | SRM1015S | SRMGSD1015 | SRM1015R | 11.50 | SRPBTM10 | SRPBTM10WB |
SRM1012( ) ( ) | SRM1015D | SRM1015W2 | SRM1015S | SRMGSD1015 | SRM1012R | 11.50 | SRPBTM10 | SRPBTM10WB |
SRM1215( ) ( ) | SRM1215D | SRM1215W2 | SRM1215S | SRMGSD1215 | SRM1215R | 13.50 | SRPBTM12 | SRPBTM12WB |
SRM1212( ) ( ) | SRM1215D | SRM1215W2 | SRM1215S | SRMGSD1215 | SRM1212R | 13.50 | SRPBTM12 | SRPBTM12WB |
SRM1415( ) ( ) | SRM1415D | SRM1415W2 | SRM1415S | SRMGSD1415 | SRM1415R | 15.50 | SRPBTM14 | SRPBTM14WB |
NOTES: CONT.
14 Step Drills are designed for thru hole drilling. When used to drill a blind hole, it may be necessary to grind the
drill to suit depth required.
BASIC ROSAN PART NUMBER | INT THD 7 | EXT THD SPECIAL | C DIA | D±0.3 | E±0.20 | F | G MIN | H RAD MIN | ||||
7 | ||||||||||||
SIZE | MINOR DIA MAX | A LENGTH CODE | B LENGTH CODE | |||||||||
SRM0305( )L( ) | MJ3 X 0.5 | M5 X 0.8 | 4.044 | 3.17 | – | 5.1 | 2.15 | 1.6 | 0.90 | 1.42 | ||
SRM0407( )L( ) | MJ4 X 0.7 | M6 X 1 | 4.954 | 4.21 | – | 6.9 | 2.55 | 1.9 | 1.15 | 1.86 | ||
SRM0508( )L( ) | MJ5 X 0.8 | M7 X 1 | 5.973 | 5.23 | 7.6 | 9.1 | 2.95 | 2.3 | 1.25 | 2.28 | ||
SRM0610( )L( ) | MJ6 X 1 | M8 X 1 | 7.016 | 6.28 | 8.9 | 10.7 | 3.12 | 2.4 | 1.50 | 2.72 | ||
SRM0710( )L( ) | MJ7 X 1 | M9 X 1 | 8.056 | 7.29 | 10.9 | 13.3 | 3.55 | 2.7 | 1.75 | 3.22 | ||
SRM0812( )L( ) | MJ8 X 1.25 | M10 X 1 | 9.056 | 8.32 | 12.8 | 15.7 | 3.95 | 2.9 | 2.00 | 3.64 | ||
SRM0810( )L( ) | MJ8 X 1 | M10 X 1 | 9.056 | 8.32 | 12.8 | 15.7 | 3.95 | 2.9 | 2.00 | 3.64 | ||
SRM1015( )L( ) | MJ10 X 1.5 | M12 X 1 | 11.110 | 10.37 | 16.2 | 19.9 | 4.65 | 3.3 | 2.50 | 4.57 | ||
SRM1012( )L( ) | MJ10 X 1.25 | M12 X 1 | 11.110 | 10.37 | 16.2 | 19.9 | 4.65 | 3.3 | 2.50 | 4.57 | ||
SRM1215( )L( ) | MJ12 X 1.5 | M14 X 1 | 13.116 | 12.37 | 19.9 | 24.8 | 4.65 | 3.5 | 2.50 | 5.57 | ||
SRM1212( )L( ) | MJ12 X 1.25 | M14 X 1 | 13.116 | 12.37 | 19.9 | 24.8 | 4.65 | 3.5 | 2.50 | 5.57 | ||
SRM1415( )L( ) | MJ14 X 1.5 | M16 X 1 | 15.116 | 14.37 | 23.1 | 28.8 | 4.65 | 3.6 | 2.50 | 6.57 |
NOTES: UNLESS OTHERWISE SPECIFIED
1. TOLERANCE: XX ±0.13
X..X ±0.38
2. ROUGHNESS: Ra = 2 micrometers, except knurling
3. ANGLES: ± 5°
4. Dimensions in
5. MATERIAL: No material code: 17-4PH. cond H1025 per AMS5643: heat treat 35-42 HRC.
0024: A-286 per AMS5731 or AMS5734: heat treat 32-40 HRC.
0036: Alloy steel 4130 per AMS6370: heat treat 25-34 HRC
6. FINISH No material code: Solid film lubricant coated per MIL-L-8937.
0024: Silver plate per AMS2411, 0.005 min thick.
0036: Cad plate per QQ-P-416 Ty II, Cl 3 plus solid film lube per MIL-L-8937.
7. Thread dimensions and tolerances per FED-STD-H28/21
Internal thd tolerances: – 4H6H MJ5x0.8, 4H5H MJ5x0.8, for no material code and 0036: -5G for 0024 parts
External thd tolerances: -4g
8. IDENTIFICATION: 3 grooves in internal thread denote a non-locking part.
Nothches on bottom are manufacturer’s identification.
9. APPLICATION: – No material code and 0036 for temperatures up to 235°C.
0024 for temperatures up to 650°C.
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