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Live Lock CA2000 Series

Protruding Head

 

Pan Head Hex Recess Slotted

Pan Head Hex Recess

Knurled Head Slotted

Material Part No. Part No. Part No.
Material: 300 Series CRES Finish: Passivated per QQ-P-35 CA2021-( ) CA2022-( ) CA2024-( )
Material: A-286 CRES

Finish: Passivated per QQ-P-35

CA20043T-( )

Receptacles.

-Lug .020 Radial Float

Right Angle Mount, .020 Radial Float

 

 Material  Part No. Approx. Weight lbs./ea.  Part No. Approx. Weight lbs./ea.
Cage: 300 Series CRES Screw: A-286 CRES

Housing: 300 Series CRES Heat Treat:

Screw: Per MIL-H-6875

Finish: Cage and Housing: Passivated per QQ-P-35 Screw: Dry Film Lubed

CA2010 .0059 Ca2014 .0106
Same as above except Cage Finish: Cadmium Plated per QQ-P-416, Type II, Class 2 CA2010C  

 

 

1-Lug

.020 Radial Float

 

 

LiveSert*

Material Part No. Approx. Weight lbs./ea. Part No. Approx. Weight lbs./ea.
Cage: 300 Series CRES Screw: A-286 CRES

Housing: 300 Series CRES Heat Treat:

Screw: Per MIL-H-6875

Finish: Cage and Housing: Passivated per QQ-P-35 Screw: Dry Film Lubed

CA2044 .0062
Same as above except Cage Finish: Cadmium Plated per QQ-P-416, Type II, Class 2 CA2044C
Screw: A-286 CRES

Housing: 300 Series CRES Heat Treat:

Screw: Per MIL-H-6875

Finish: Housing: Passivated per QQ-P-35 Screw: Dry Film Lubed

CA2058 .0068

*LiveSerts with radial float are available; contact Technical Sales.

Retaining Rings.

CA2025 Split Ring

 

Material Part No.
17-7PH CRES, Heat Treat: Per MIL-H-6875 Finish: Passivated per QQ-P-35 CA2025
Same as CA2025 except Finish: Black Oxide per MIL-C-13924 CA2025B
Same as CA2025 except Finish:, Cadmium Plated per QQ-P-416, Type II , Class 2 CA2025C

 

Weight: .0098 lbs. per hundred (approx.)

CA2035 Wire Form Ring

Material: Elgiloy Wire 

Heat Treat: Stress relieved and spring tempered 

Finish: Passivated per QQ-P-35

Weight: .0062 per hundred (approx.)

Notes: 

1. Use CA2035 ring when through hole in substructure “T2” exceeds .218 diameter. See hole preparation on Pages 6 and 7.

2. IMPORTANT: Coined side of ring must face torward head of stud nut .

Installation Tool for CA2025 or CA2035

Retaining Rings

Note: Fifty (50) retaining rings are sold mounted on an installation tool to insure proper installation.

Shim. CA2077

Typical Installation Showing Proper Use of Shim

Material: Aluminum per QQ-A-250

Finish: Anodized per MIL-A-8625

Weight: .0003 lbs. each (approx.)

Notes:

  1. For use with CA2010 or CA2010C receptacle if required.
  2. Shim is required when “G” Grip Range is less than min. grip of stud nut (see ordering information on Page 9).

 

Panel/Substructure Preparation and Installation Data.

Panel: Flush Head Stud Nuts

Table I

Basic Retaining Ring Part No. A Dia. B Dia. C Depth
CA2025 .189 .255, .245 .035, .030
.187
CA2035 .317, .307 .025, .020

 

1. Locate and drill “A” diameter hole through panel.

2. Countersink 101°/99° to .340 /.334 diameter.

3. If “T1” is greater than .090, counterbore panel to “B” diameter by “C” depth. Preferred location for counterbored retaining ring recess is in panel “T1”.

Panel : Protruding Head Stud Nuts

1. Refer to Table I above.

2. Locate and drill “A” diameter hole through panel.

3. If “T1” is greater than .060, counterbore panel to “B” diameter by “C” depth. Preferred location for counterbored retaining ring recess is in panel “T1”.

Retaining Ring Installation

To install CA2025 or CA2035 retaining ring on stud nut, insert pilot of tool completely into stud nut threads and slide the retaining ring onto the stud nut.

Substrucutre : 2-Lug Receptacle

Table II

 Application A Dia. B Dia. C Depth Basic Retaining Ring Part No.
Shear .189, .187 .255, .245 .035

.030

CA2025
Allow for Panel misalignment .210 Max. .266 Min.
Allow for maximum panel misalignment .328 Min. .025, .020 CA2035

 

1. Locate and drill “A” diameter hole through substructure.

2. If required, counterbore to “B” diameter by “C” depth. (See flush head or protruding head, Note 3 on this page.)

3. Locate, drill and countersink two holes for flush mount rivets (not supplied). Holes must be symmetrical to “A” diameter.

4. Rivet receptacle in place.

Substructure: Right Angle Receptacle

Option I Installation: 

1. Requires retaining ring counterbore recess to be in panel.

2. Locate and drill two holes for rivets (not supplied).

3. Rivet receptacle in place.

 

Option II Installation: 

1. Refer to Table II on Page 6.

2. Locate and drill “A” diameter hole through substructure.

3. If required, counterbore to “B” diameter by “C” depth (see flush or protruding head, Note 3, Page 6).

4. Locate and drill two holes for rivets (not supplied).

5. Rivet receptacle in place.

Substructure: 1- Lug Receptacle

 

Notes:

1. Refer to Table II on Page 6.

2. Locate and drill “A” diameter hole through substrucutre.

3. If required, counterbore to “B” diameter by “C” depth (see panel preparation for flush or protruding head, Page 6, Note 3.)

4. Locate, drill and countersink two holes for flush mount rivets (not supplied). Holes must be symmetrical to “A” diameter.

5. Rivet receptacle in place.

Substructure: LiveSert Receptacle

Notes:

1. Locate and drill minimum .336/.331 diameter to .437 minimum depth.

2. Countersink 100°/82° to .395/.385 diameter.

3. Tap .375-16 UNC-2B thread, .388 minimum depth.

4. Install LiveSert with CA2069-T10 installation tool (Step I). Live Sert is designed to stop at the correct depth below the surface of the substructure.

5. Invert CA2069-T10 tool and drive in the kees (Step II).

6.Retaining ring counterbore recess must be in panel “T1”.

7. Caution: Always wear eye protection when striking tool with hammer.

LiveSert Installation Tool

CA2069-T10

Material: Alloy Steel

Finish: Black Oxide

Note: Installation tool CA2069-T10 is required to install CA2058 LiveSert receptacle.

Ordering Information. To Select Stud Nut Dash Number

1. Determine “G” thickness: a. “G” = “T1”+”T2,” plus any compressed gasketing material, shim, paint or other finishes.

2. Locate “G” grip range in the table.

3. Find the corresponding stud nut dash number in the column designated for the selected stud nut.

2-Lug Receptacle Flush  Head Stud Nut Shown

2-Lug Receptacle Protruding Head Stud Nut Shown

Right Angle Receptacle Option I With Protruding Head Stud Nut Shown (Side View)

Right Angle Receptacle Option II With Flush Head Stud Nut Shown (Front View)

LiveSert Receptacle Flush  Head Stud Nut Shown

LiveSert Receptacle Protruding Head Stud Nut Shown

1-Lug Receptacle Flush  Head Stud Nut Shown

1-Lug Receptacle Protruding Head Stud Nut Shown

Stud Nut Dash Number Selection***
 L “G”

Grip Range**

CA2020/CA20000T CA2021 CA2022/CA20043T CA2023 CA2024*
Dash No. Weight lbs./100 Dash No. Weight lbs./100 Dash No. Weight lbs./100 Dash No. Weight lbs./100 Dash No. Weight lbs./100
.250 .090-.124 N/A -0 .23 -0 .24 N/A -0 .25
.312 .125-.187 -1 .20 -1 .26 -1 .26 -1 .20 -1 .31
.375 .188-.250 -2 .24 -2 .29 -2 .29 -2 .24 -2 .38
.437 .251-.312 -3 .28 -3 .32 -3 .32 -3 .28 -3 .44
.500 .313-.375 -4 .32 -4 .34 -4 .34 -4 .32 -4 .50
.562 .376-.437 -5 .36 -5 .37 -5 .37 -5 .36 -5 .56
.625 .438-.500 -6 .40 -6 .40 -6 .40 -6 .40 -6 .62
.687 .501-.562 -7 .44 -7 .42 -7 .42 -7 .44 -7 .69

*For Dash Number “-0” minimum grip = .062 inch.

**For “G” grip range greater than grip shown, contact Technical Sales.

***If “G” is less than grip shown and CA2010 type receptacle is used, shim CA2077 is required (see Page 5 for typical shim installation).

 

 

 

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