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602 Series -Thru-Bolt

Delron Inserts 602
Series Thru-Bolt

Style Selection

Table 1

Size Bolt Size A Hole Dia. B Sleeve Dia. C Head Dia. D Dia. E C’Sink Dia.
1 6 .144 .312 .500 .24 .274
2 8 .168 .375 .562 .27 .332
3 10 .194 .375 .562 .27 .382
4 25 .256 .500 .687 .40 .505
5 31 .318 .562 .750 .46 .600
C5* 31 .318 .625 .875 .49 .635

*Dimensions apply to Flush style, countersink head versions only.

Part Number Selection

Consult Rosán for availability of optional materials, finishes and sizes.

Example:

Note:

  1. Tolerances, unless otherwise specified: .xxx ± .010; Angles ± 2°.

Typical Assembly

Typical Series 602, Thru-Bolt; Body and Sleeve assembly installed in honeycomb sandwich panel. Top panel skin is gripped
between body and flared sleeve of insert for outstanding structural strength.

Note: For installation and tooling information, see pages 56
and 57.

Body and Sleeve Dash Number Selection

Sleeve Dash Number
Round down to the nearest hundredth of an inch of the panel core thickness (See Figs. 1).

Example: .489 Core Thickness, drop last digit to read -48.

Flush Head Styles Non-Flush Head Styles
Note: For inspection, the actual sleeve length will be .010 to .015 shorter than the dash number
called out.

Example: -48 = .480, Actual

Length = .465 to .470.

Note: For inspection, the actual sleeve length will be .020 longer than the dash number called
out.

Example: -48 = .480, Actual

Length = .500.

Body Dash Number

1. Determine the Maximum Body Length (See Figs. 2) using the appropriate formula, below, based on Head Style.

Flush Head Styles Non-Flush
Head Styles
Overall Panel Thickness minus

Bottom Skin Thickness minus

.010 Springback Factor.

Example:

.750 – Overall Panel Thickness– .020/.730 – Bottom Skin Thickness– .010/.720 – Springback
Factor =- Maximum Body Length

Core Thickness plus Top Skin

Thickness minus .010

Springback Factor.

Example:

.690 – Core Thickness+.040/.730 – Top Skin Thickness– .010/.720
Springback Factor = – Maximum Body Length

2. Select Body Dash Number from the table below based on Maximum Body Length determined in Step 1; round down to next
lowest value.

Example: .720 Maximum Body Length = -70 Body Dash Number.

Body Dash Number M aximum Body Length
-30 .335
-40 .350
-50 .450
-60 .550
-70 .650
-80 .750
-90 .850
-100 .950
-110 1.050
-120 1.150
-130 1.250
-140 1.350
-150 1.450

Fig. 1

Fig. 2

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-Thru-Bolt

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