602 Series -Thru-Bolt

Delron Inserts 602 Series   Thru-Bolt

Style Selection

Table 1

Size	Bolt Size	A Hole Dia.	B Sleeve Dia.	C Head Dia.	D Dia.	E C’Sink Dia.
1	6	.144	.312	.500	.24	.274
2	8	.168	.375	.562	.27	.332
3	10	.194	.375	.562	.27	.382
4	25	.256	.500	.687	.40	.505
5	31	.318	.562	.750	.46	.600
C5*	31	.318	.625	.875	.49	.635

*Dimensions apply to Flush style, countersink head versions only.

Part Number Selection

Consult Rosán for availability of optional materials, finishes and sizes.

Example:

Note:

1. Tolerances, unless otherwise specified: .xxx ± .010; Angles ± 2°.

 

Typical Assembly

Typical Series 602, Thru-Bolt; Body and Sleeve assembly installed in honeycomb sandwich panel. Top panel skin is gripped between body and flared sleeve of insert for outstanding structural strength.

Note:  For installation and tooling information, see pages 56 and 57.

 

Body and Sleeve Dash Number Selection

Sleeve Dash Number
Round down to the nearest hundredth of an inch of the panel core thickness (See Figs. 1).

Example: .489 Core Thickness, drop last digit to read -48.

Flush Head Styles	Non-Flush Head Styles
Note: For inspection, the actual sleeve length will be .010 to .015 shorter than the dash number called out. Example: -48 = .480, Actual Length = .465 to .470.	Note: For inspection, the actual sleeve length will be .020 longer than the dash number called out. Example: -48 = .480, Actual Length = .500.

 

Body Dash Number

1. Determine the Maximum Body Length (See Figs. 2) using the appropriate formula, below, based on Head Style.

Flush Head Styles	Non–Flush  Head Styles
Overall Panel Thickness  minus Bottom Skin Thickness  minus .010 Springback  Factor. Example: .750 – Overall Panel Thickness – .020 /.730 – Bottom Skin Thickness – .010/.720 – Springback  Factor =- Maximum  Body Length	Core Thickness  plus Top Skin Thickness  minus .010 Springback  Factor. Example: .690 – Core Thickness +.040 /.730 – Top Skin Thickness – .010/.720  – Springback  Factor =  – Maximum  Body Length

 

2. Select Body Dash Number from the table below based on Maximum Body Length determined in Step 1; round down to next lowest value.

Example: .720 Maximum Body Length = -70 Body Dash Number.

Body Dash Number	M aximum Body Length
-30	.335
-40	.350
-50	.450
-60	.550
-70	.650
-80	.750
-90	.850
-100	.950
-110	1.050
-120	1.150
-130	1.250
-140	1.350
-150	1.450

 

Fig. 1

 

Fig. 2

 

 

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