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Delron Inserts 104 Series

Delron Inserts 104 Series – Threaded with Non-Metallic Lock

Style Selection
Head styles may be combined between Plugs and Sleeves within the same size.

Table 1

Size Thread Per MIL-S-8879 A Hole Dia. B Body Dia. C Head Dia. D° Head Angle
Plug Sleeve
4 440 .1120-40 UNJC-3B .116 .216 .375 13°
6 632 .1380-32 UNJC-3B .144 .309 .500 13°
8 832 .1640-32 UNJC-3B .169 .309 .500 13°
10 1032 .1900-32 UNJF-3B .194 .341 .625 13°
25 428 .2500-28 UNJF-3B .257 .403 .750 14°
31 524 .3125-24 UNJF-3B .318 .497 .875 14°

 

Notes:

[1]  Head Thickness = .033 on 524 size Sleeves and 31 size Plugs.

2. Tolerances, unless otherwise specified: .xxx ± .010; Angles ± 2°.

Part Number Selection
Two part numbers-Sleeve and Plug-are required for a complete assembly. Consult Rosán for availability of optional materials, finishes, sizes and lengths.

Example:

 

Typical Assembly

Typical Series 104, Threaded Plug and Sleeve assembly, with Non-Metallic Lock installed in honeycomb sandwich panel. Sleeve and Plug form a telescopic press fit.

Note: For installation and tooling information, see pages 24 and 25.

 

Plug and Sleeve Dash Number Selection
Select Sleeve and Plug Dash Number from Tables 2 by determining the thickness closest to, but not greater than, the panel being used. Longer lengths available using factory installed sleeve extensions. For panel thicknesses less than the minimums listed below, see 104 Series, Thin Panel versions.

 

Examples:

1. Requirements:   632 Thread size, Carbon Steel,size, Aluminum Alloy, Flush Head for a .500 overall panel.From table select: -0 Plug = P194D6-0, -08 Sleeve = S194D632-08

2. Requirements:   524 Thread  Non-Flush Head for a .890 overall panel.From table select: – 01 Plug = P104F31-01, -14 Sleeve = S104F524-14

 

Tables 2

632, 832, 1032 and 428 Sizes

Plug Dash Number -0 -01 -1 -11 -2 -21 -3 -31
Sleeve Dash Number H              G .085 .100 .116 .131 .147 .162 .179 .194
-08 .415 .500 .515 .531 .546 .562 .577 .594 .609
-10 .540 .625 .640 .656 .671 .687 .702 .719 .734
-12 .665 .750 .765 .781 .796 .812 .827 .844 .859
-14 .790 .875 .890 .906 .921 .937 .952 .969 .984
-16 .915 1.000 1.015 1.031 1.046 1.062 1.077 1.094 1.109
-18 1.040 1.125 1.140 1.156 1.171 1.187 1.202 1.219 1.234

*-08 available for 428 size.

524 Size

Plug Dash Number -0 -01 -1 -11 -2 -21 -3 -31
Sleeve Dash Number H               G .248 .264 .279 .295 .310 .326 .341 .357
-14 .627 .875 .890 .906 .922 .938 .953 .969 .985
-16 .752 1.000 1.015 1.031 1.047 1.063 1.078 1.094 1.110
-18 .877 1.125 1.140 1.156 1.172 1.188 1.203 1.219 1.235

 

Delron Inserts104 Series –Thin Panel Threaded with Non-Metallic Lock

Style Selection
Head styles may be combined between Plugs and Sleeves within the same size.

Table 1

Size Thread Per MIS-S-8879 A Body Dia B° Head Angle C Head Dia.
Sleeve Plug
4 440 .1120-40 UNJC-3B .216 13° .375
6 632 .1380-32 UNJC-3B .309 13° .500
8 832 .1640-32 UNJC-3B .309 13° .500
10 1032 .1900-32 UNJF-3B .341 13° .625
25 428 .2500-28 UNJF-3B .403 14° .750
31 524 .3125-24 UNJF-3B .497 14° .87

Notes:

<1> Head Thickness = .033 on 524 size Plugs and 31 size Sleeves.
2. Tolerances, unless otherwise specified: .xxx ± .010; Angles ± 2°.

Part Number Selection
Two part numbers-Sleeve and Plug-are required for a complete assembly. Consult Rosán for availability of optional materials, finishes, sizes and lengths.

Example:

 

Typical Assembly

Typical Series 104, Thin Panel, Threaded with Non-Metallic-Lock assembly, installed in honeycomb sandwich panel. Sleeve and Plug form a telescopic press fit.

Note: For installation and tooling information, see pages 24 and 25.

Examples

1. Requirements:   832 Thread size, CRES Steel,Flush Head for a .265 overall panel. From table select: -04     Plug = P164D832-04, -01 Sleeve = PS164D8-01

2. Requirements: 524 Thread size, Aluminum Alloy, Non-Flush Head for a .700 overall panel. From table select: -10      Plug = P104F524-10, -21  Sleeve = S10431-21

Tables 2

440, 632, 832, 1032 and 428 Sizes

Sleeve Dash No. -0 -01 -1 -11 -2 -21 -3 -31
Plug Dash Number G               H .094 .109 .125 .140 .156 .171 .187 .202
-04 .151 .245 .261 .276 .292 .307 .323 .338 .354
-06 .281 .375 .390 .406 .422 .437 .453 .468 .484

 

524 Size

Sleeve Dash No. -0 -01 -1 -11 -2 -21 -3 -31
PlugDash Number G              H .094 .109 .125 .140 .156 .171 .187 .202
-08 .401 .500 .510 .526 .542 .557 .573 .588 .604
-10 .526 .620 .636 .651 .667 .682 .698 .713 .729
-12 .651 .745 .761 .776 .792 .807 .823 .838 .854

 

 

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