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7017-490000-00 SERIES

ADAPTER-FLUID CONNECTION BEAM SEAL (EN2604) 28000KPa, METRIC

 

 

 

  PORT DASH NO.     PS10047 MA2110 EN2602  

T  THREAD, MA1370 CLASS-4H5H

A   MIN BOSS DIA. B   DIA   +0.08 0 C   DIA   +0.05 0 D   DIA   +0.25 0 E       +0.13 0 F       +0.13 0 G   MIN FULL THD DEPTH
THREAD SIZE CONTROLLED MINOR DIA.
  -077   MJ6 X 1 5.141 5.065   17.05   12.01   7.37   2.90   5.26   8.40   14.20
  -098   MJ8 X 1 7.141 7.065   19.05   14.02   9.33   3.30   5.82   9.00   15.40
  -125   MJ10 X 1 9.141 9.065   21.60   17.04   11.34   3.80   6.36   9.50   16.65
  -136   MJ12 X 1.25 10.898 10.821   24.15   18.64   13.06   3.80   6.36   9.50   17.35
  -153   MJ14 X 1.5 12.652 12.576   26.55   20.22   14.66   3.80   6.36   9.50   18.00
  -170   MJ16 X 1.5 14.652 14.576   27.95   21.82   16.64   3.80   6.36   9.50   18.65
  -192   MJ18 X 15 16.652 16.572   29.85   25.40   18.65   3.80   6.36   9.50   19.30
  -214   MJ20 X 1.5 18.652 18.576   33.05   27.05   20.66   3.80   7.36   10.50   21.00
  -231   MJ22 X 1.5 20.652 20.576   36.60   29.36   22.68   3.80   7.36   10.50   21.70
  -253   MJ24 X 1.5 22.652 22.576   38.85   32.54   24.66   3.80   7.36   10.50   22.35
  -295   MJ27 X 1.5 25.652 25.576   42.45   36.04   27.66   3.80   7.36   10.50   23.40
  -320   MJ30 X 1.5 28.652 28.576   46.00   39.67   30.68   3.80   7.36   10.50   24.40
  -350   MJ33 X 1.5 31.652 31.576   48.25   42.06   33.68   3.80   7.36   10.50   25.40

NOTES:UNLESSOTHERWISESPECIFIED

  1. The minimum boss dia “A” and boss length “G” are satisfactory for use in materials that exhibit a minimum shear strength of 180 MPa at ambient temperature.  For minimum shear strength at maximum temperature see note 1 , page 9.

 

 

PORT DASH NO.   PS10047 MA2110 EN2602 H DIA MIN J     NUMBER OF TEETH K       MIN
-077 13.13 23 1.90
-098 15.01 27 2.30
-125 18.08 31 2.70
-136 19.76 40 2.70
-153 21.29 38 2.70
-170 22.89 40 2.70
-192 26.72 38 2.70
-214 28.30 43 2.70
-231 30.45 46 2.70
-253 34.01 36 2.70
-295 37.34 47 2.70
-320 41.25 32 2.70
-350 43.33 53 2.70

 

NOTES:    CONTINUED

2. The drill and porting tool method of preparing the machined cavity is mandatory.  Drill 0.4-0.7 smaller than controlled minor diameter specified. The porting tool will size the minor diameter and provide balance of cavity configuration ready for broaching serration.  Use of broach tool specified in Table VI, page 8 is mandatory to provide porper serrations.

3. After serrations are broached, chip removal is required.

 

INSTALLATION AND REMOVAL

 

PRESSURE TESTING

9. A proof pressure test may be conducted at this  Install a pressure cap on the adapter.  Pressurize the system at a pressure equal to 1.5 times the operating pressure, hold for 3 minutes.  There shall be no evidence of leakage.

NOTE: Using design activity may require alternate testing.

ADAPTER REMOVAL

10. If a sealant has been used to cover lockring, carefully remove sealant to expose lockring.

11. Select the applicable size lockring removal tool from TABLE VII, page 8.

12. Spread the puller halves apart by retracting the sleeve from the tool until the pin bottoms in the groove of the sleeve per Figure  Holding the puller halves apart, place tool over protruding adapter.  Release the puller halves and locate in the groove of the lockring.  Adjustments up or down is achieved by turning the bolt head.  Slide the sleeve over the puller halves and check for proper alignment of the puller halves in the lockring groove.

 

 

13. Place a wrench on the bolt head of the removal tool and turn in a clockwise direction while holding the sleeve with the other hand until the lockring is jacked out of the   Remove the tool from the adapter by loosening the bolt and lifting the sleeve to disengage the puller halves from the lockring groove.

14. Select the applicable combination wrench and drive tool from TABLE VII, page 8. Place tool over adapter making sure that the tool serrations are engaged with the external lockring  Using a wrench, turn tool in a counterclockwise direction to remove the adapter from the boss port. Plug the port thread minor diameter when cleaning out the port cavity to avoid contamination of the system.

 

 

A .  Install O-ring and lubricate port per paragraphs 1 thru 5 (page 10).

B. Using the applicable RFM828( )W wrench in place of RFM(  )-(  )DW combination wrench and drive tool, install adapter per paragraph 6 (page 11).

C. Prior to installing lockring, brush zinc chromate into port cavity and around top of boss per paragraph 7 (page 11).

D. To install the lockring, place the applicable RFM6828-(  )D tool over the adapter until it touches the lockring surface.  A hammer, arbor or hydraulic press may be used to press the lockring into the  Installation is complete when the tool contacts the surface of the boss.

 

NOTE:

All check valves, quick disconnects and other special adapters must use the RFM6828-(  )W and RFM6828-(  )D tools for installation.

 

ADAPTER PART NUMBER A THREAD MA1370

-4g6g

B THREAD MA1370

-4h6h

C

DIA

D

DIA

+0.20

E

DIA

±0.09

F

±0.20

G

±0.2

H

+0.50

0

7027-490810-05 MJ10 X 1 MJ8 X 1 4.20- 4.40 4.40 14.75 6.10 22.0 8.60
7027-491010-05

7027-491010-06

MJ10 X 1

MJ12 X 1.25

 

MJ10 X 1

4.20- 4.40

5.00- 5.20

 

6.10

 

17.80

 

7.00

23.7

25.2

 

9.30

7027-491212-06

7027-491212-08

MJ12 X 1.25

MJ14 X 1.5

 

MJ12 X 1.25

5.00- 5.20

6.70- 6.90

 

7.70

 

19.50

 

7.00

25.2

27.0

 

10.00

7027-491415-06

7027-491415-08

7027-491415-10

MJ12 X 1.23

MJ14 X 1.5

MJ16 X 1.5

 

MJ14 X 1.5

5.00- 5.20

6.70- 6.90

8.70- 8.90

 

9.00

 

21.00

 

7.00

25.2

27.0

27.0

 

10.65

7027-491615-06

7027-491615-08

7027-491615-10

7027-491615-12

MJ12 X 1.25

MJ14 X 1.5

MJ16 X 1.5

MJ18 X 1.5

 

 

MJ16 X 1.5

5.00- 5.20

6.70- 6.90

8.70- 8.90

10.60-10.80

 

 

10.70

 

 

22.60

 

 

7.00

25.2

27.0

27.0

27.0

 

 

11.30

7027-491815-12

7027-491815-14

MJ18 X 1.5

MJ20 X 1.5

 

MJ18 X 1.5

10.6-10.80

11.45-11.65

 

12.50

 

26.40

 

7.00

27.0

27.0

 

12.00

7027-492015-14

7027-492015-16

MJ20 X 1.5

MJ22 X 1.5

 

MJ20 X 1.5

11.45-11.65

13.30-13.60

 

14.20

 

28.00

 

7.00

28.2

28.2

 

12.70

7027-492215-14

7027-492215-16

MJ20 X 1.5

MJ22 X 1.5

 

MJ22 X 1.5

11.45-11.65

13.30-13.60

 

15.90

 

30.20

 

7.00

28.2

28.2

 

13.35

7027-492415-16

7027-492415-21

MJ22 X 1.5

MJ24 X 1.5

 

MJ24 X 1.5

13.30-13.60

15.30-15.60

 

17.65

 

33.70

 

7.00

28.2

28.2

 

14.00

7027-492715-22 MJ30 X 1.5 MJ27 X 1.5 20.80-21.10 20.20 37.00 7.00 28.5 15.05
7027-493015-25 MJ33 X 1.5 MJ30 X 1.5 22.40-22.70 22.80 40.70 7.00 28.5 16.05
7027-493315-28 MJ36 X 1.5 MJ33 X 1.5 25.60-25.90 25.40 43.00 7.00 28.5 17.05

 

 

ALTERNATE INSTALLATION PROCEDURE WHEN USING SEPARATE WRENCH AND DRIVE TOOL

 

ADAPTER PART NUMBER REF O-RING NUMBER 7 REF J

± 0.50

K

MAX

7027-490810-05 A0060 15.85 3.65
7027-491010-05

7027-491010-06

A0080 17.00

18.50

4.10
7027-491212-06

7027-491212-08

A0095 18.50

20.30

4.10
7027-491415-06

7027-491415-08

7027-491415-10

A0112 18.55

20.35

20.35

 

4.10

7027-491615-06

7027-491615-08

7027-491615-10

7027-491615-12

A0132 18.55

20.35

20.35

20.35

 

 

4.10

7027-491815-12

7027-491815-14

A0150 20.30

20.30

4.10
7027-492015-14

7027-492015-16

A0170 20.50

20.50

4.10
7027-492215-14

7027-492215-16

A0190 20.50

20.50

4.10
7027-492415-16

7027-492415-18

A0212 20.50

20.50

4.10
7027-492715-22 A0236 20.85 4.10
7027-493015-25 A0265 20.85 4.10
7027-493315-28 A0300 20.85 4.10

 

NOTES: UNLESS OTHERWISE SPECIFIED

1.MATERIAL: ADAPTER: 6A1-4V titanium per AMS-4928 or AMS-4967, 900 MPa UTS min.

LOCKRING: A286 corrosion resistant steel per AMS-5731 or AMS-5734, 34-40 HRC.

2.FINSIH: ADAPATER: Dry film lubricant per MIL-L-46010, Type I, on all surfaces except flow hole and lockring.

LOCKRING: Passivate per QQ-P-35.

3.Lockring retained on adapter by controlled interference fit. One tooth removed from external serration for identification purposes.

4.All interior packages are marked per MIL-STD-129 and durably marked with the complete Rosan part number.

5.Sealing surface: No visible defects. To be protected for shipment.

6.This end per AECMA standard EN2604.

7.O-rings must be specified separately and shall be selected based on system fluid and temperature and are not supplied by Rosan.

8.These adapters are installed in Rosan ports per PS10047, page 6.

9.Refer to page 16 for installation procedure.

10.Stand-off dimensions are for design purposes only. Do not use as installation data.

 

 

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