7017-490000-00 SERIES

ADAPTER-FLUID CONNECTION BEAM SEAL (EN2604) 28000KPa, METRIC

PORT DASH NO. PS10047 MA2110 EN2602	T THREAD, MA1370 CLASS-4H5H		A MIN BOSS DIA.	B DIA +0.08 0	C DIA +0.05 0	D DIA +0.25 0	E +0.13 0	F +0.13 0	G MIN FULL THD DEPTH
	THREAD SIZE	CONTROLLED MINOR DIA.
-077	MJ6 X 1	5.141 5.065	17.05	12.01	7.37	2.90	5.26	8.40	14.20
-098	MJ8 X 1	7.141 7.065	19.05	14.02	9.33	3.30	5.82	9.00	15.40
-125	MJ10 X 1	9.141 9.065	21.60	17.04	11.34	3.80	6.36	9.50	16.65
-136	MJ12 X 1.25	10.898 10.821	24.15	18.64	13.06	3.80	6.36	9.50	17.35
-153	MJ14 X 1.5	12.652 12.576	26.55	20.22	14.66	3.80	6.36	9.50	18.00
-170	MJ16 X 1.5	14.652 14.576	27.95	21.82	16.64	3.80	6.36	9.50	18.65
-192	MJ18 X 15	16.652 16.572	29.85	25.40	18.65	3.80	6.36	9.50	19.30
-214	MJ20 X 1.5	18.652 18.576	33.05	27.05	20.66	3.80	7.36	10.50	21.00
-231	MJ22 X 1.5	20.652 20.576	36.60	29.36	22.68	3.80	7.36	10.50	21.70
-253	MJ24 X 1.5	22.652 22.576	38.85	32.54	24.66	3.80	7.36	10.50	22.35
-295	MJ27 X 1.5	25.652 25.576	42.45	36.04	27.66	3.80	7.36	10.50	23.40
-320	MJ30 X 1.5	28.652 28.576	46.00	39.67	30.68	3.80	7.36	10.50	24.40
-350	MJ33 X 1.5	31.652 31.576	48.25	42.06	33.68	3.80	7.36	10.50	25.40

NOTES:UNLESSOTHERWISESPECIFIED

1. The minimum boss dia “A” and boss length “G” are satisfactory for use in materials that exhibit a minimum shear
   strength of 180 MPa at ambient temperature. For minimum shear strength at maximum temperature see note 1 , page 9.

PORT DASH NO. PS10047 MA2110 EN2602	HDIA MIN	JNUMBER OF TEETH	KMIN
-077	13.13	23	1.90
-098	15.01	27	2.30
-125	18.08	31	2.70
-136	19.76	40	2.70
-153	21.29	38	2.70
-170	22.89	40	2.70
-192	26.72	38	2.70
-214	28.30	43	2.70
-231	30.45	46	2.70
-253	34.01	36	2.70
-295	37.34	47	2.70
-320	41.25	32	2.70
-350	43.33	53	2.70

NOTES: CONTINUED

2. The drill and porting tool method of preparing the machined cavity is mandatory. Drill 0.4-0.7 smaller than
controlled minor diameter specified. The porting tool will size the minor diameter and provide balance of cavity
configuration ready for broaching serration. Use of broach tool specified in Table VI, page 8 is mandatory to provide
porper serrations.

3. After serrations are broached, chip removal is required.

INSTALLATION AND REMOVAL

PRESSURE TESTING

9. A proof pressure test may be conducted at this Install a pressure cap on the adapter. Pressurize the system at a
pressure equal to 1.5 times the operating pressure, hold for 3 minutes. There shall be no evidence of leakage.

NOTE: Using design activity may require alternate testing.

ADAPTER REMOVAL

10. If a sealant has been used to cover lockring, carefully remove sealant to exposelockring.

11. Select the applicable size lockring removal tool from TABLE VII, page 8.

12. Spread the puller halves apart by retracting the sleeve from the tool until the pin bottoms in the groove of the
sleeve per Figure Holding the puller halves apart, place tool over protruding adapter. Release the puller halves and
locate in the groove of the lockring. Adjustments up or down is achieved by turning the bolt head. Slide the sleeve
over the puller halves and check for proper alignment of the puller halves in the lockring groove.

13. Place a wrench on the bolt head of the removal tool and turn in a clockwise direction while holding the sleeve with
the other hand until the lockring is jacked out of the Remove the tool from the adapter by loosening the bolt and
lifting the sleeve to disengage the puller halves from the lockring groove.

14. Select the applicable combination wrench and drive tool from TABLE VII, page 8. Place tool over adapter making sure
that the tool serrations are engaged with the external lockring Using a wrench, turn tool in a counterclockwise
direction to remove the adapter from the boss port. Plug the port thread minor diameter when cleaning out the port
cavity to avoid contamination of the system.

A . Install O-ring and lubricate port per paragraphs 1 thru 5 (page 10).

B. Using the applicable RFM828( )W wrench in place of RFM( )-( )DW combination wrench and drive tool, install adapter
per paragraph 6 (page 11).

C. Prior to installing lockring, brush zinc chromate into port cavity and around top of boss per paragraph 7 (page 11).

D. To install the lockring, place the applicable RFM6828-( )D tool over the adapter until it touches the lockring
surface. A hammer, arbor or hydraulic press may be used to press the lockring into the Installation is complete when
the tool contacts the surface of the boss.

NOTE:

All check valves, quick disconnects and other special adapters must use the RFM6828-( )W and RFM6828-( )D tools for
installation.

ADAPTER PART NUMBER	A THREAD MA1370 -4g6g	B THREAD MA1370 -4h6h	C DIA	DDIA +0.20	EDIA ±0.09	F±0.20	G±0.2	H+0.50 0
7027-490810-05	MJ10 X 1	MJ8 X 1	4.20- 4.40	4.40	14.75	6.10	22.0	8.60
7027-491010-05 7027-491010-06	MJ10 X 1 MJ12 X 1.25	MJ10 X 1	4.20- 4.40 5.00- 5.20	6.10	17.80	7.00	23.7 25.2	9.30
7027-491212-06 7027-491212-08	MJ12 X 1.25 MJ14 X 1.5	MJ12 X 1.25	5.00- 5.20 6.70- 6.90	7.70	19.50	7.00	25.2 27.0	10.00
7027-491415-06 7027-491415-08 7027-491415-10	MJ12 X 1.23 MJ14 X 1.5 MJ16 X 1.5	MJ14 X 1.5	5.00- 5.20 6.70- 6.90 8.70- 8.90	9.00	21.00	7.00	25.2 27.0 27.0	10.65
7027-491615-06 7027-491615-08 7027-491615-10 7027-491615-12	MJ12 X 1.25 MJ14 X 1.5 MJ16 X 1.5 MJ18 X 1.5	MJ16 X 1.5	5.00- 5.20 6.70- 6.90 8.70- 8.90 10.60-10.80	10.70	22.60	7.00	25.2 27.0 27.0 27.0	11.30
7027-491815-12 7027-491815-14	MJ18 X 1.5 MJ20 X 1.5	MJ18 X 1.5	10.6-10.80 11.45-11.65	12.50	26.40	7.00	27.0 27.0	12.00
7027-492015-14 7027-492015-16	MJ20 X 1.5 MJ22 X 1.5	MJ20 X 1.5	11.45-11.65 13.30-13.60	14.20	28.00	7.00	28.2 28.2	12.70
7027-492215-14 7027-492215-16	MJ20 X 1.5 MJ22 X 1.5	MJ22 X 1.5	11.45-11.65 13.30-13.60	15.90	30.20	7.00	28.2 28.2	13.35
7027-492415-16 7027-492415-21	MJ22 X 1.5 MJ24 X 1.5	MJ24 X 1.5	13.30-13.60 15.30-15.60	17.65	33.70	7.00	28.2 28.2	14.00
7027-492715-22	MJ30 X 1.5	MJ27 X 1.5	20.80-21.10	20.20	37.00	7.00	28.5	15.05
7027-493015-25	MJ33 X 1.5	MJ30 X 1.5	22.40-22.70	22.80	40.70	7.00	28.5	16.05
7027-493315-28	MJ36 X 1.5	MJ33 X 1.5	25.60-25.90	25.40	43.00	7.00	28.5	17.05

ALTERNATE INSTALLATION PROCEDURE WHEN USING SEPARATE WRENCH AND DRIVE TOOL

ADAPTER PART NUMBER REF	O-RING NUMBER 7 REF	J± 0.50	KMAX
7027-490810-05	A0060	15.85	3.65
7027-491010-05 7027-491010-06	A0080	17.00 18.50	4.10
7027-491212-06 7027-491212-08	A0095	18.50 20.30	4.10
7027-491415-06 7027-491415-08 7027-491415-10	A0112	18.55 20.35 20.35	4.10
7027-491615-06 7027-491615-08 7027-491615-10 7027-491615-12	A0132	18.55 20.35 20.35 20.35	4.10
7027-491815-12 7027-491815-14	A0150	20.30 20.30	4.10
7027-492015-14 7027-492015-16	A0170	20.50 20.50	4.10
7027-492215-14 7027-492215-16	A0190	20.50 20.50	4.10
7027-492415-16 7027-492415-18	A0212	20.50 20.50	4.10
7027-492715-22	A0236	20.85	4.10
7027-493015-25	A0265	20.85	4.10
7027-493315-28	A0300	20.85	4.10

NOTES: UNLESS OTHERWISE SPECIFIED

1.MATERIAL: ADAPTER: 6A1-4V titanium per AMS-4928 or AMS-4967, 900 MPa UTS min.

LOCKRING: A286 corrosion resistant steel per AMS-5731 or AMS-5734, 34-40 HRC.

2.FINSIH: ADAPATER: Dry film lubricant per MIL-L-46010, Type I, on all surfaces except flow hole and lockring.

LOCKRING: Passivate per QQ-P-35.

3.Lockring retained on adapter by controlled interference fit. One tooth removed from external serration for
identification purposes.

4.All interior packages are marked per MIL-STD-129 and durably marked with the complete Rosan part number.

5.Sealing surface: No visible defects. To be protected for shipment.

6.This end per AECMA standard EN2604.

7.O-rings must be specified separately and shall be selected based on system fluid and temperature and are not supplied
by Rosan.

8.These adapters are installed in Rosan ports per PS10047, page 6.

9.Refer to page 16 for installation procedure.

10.Stand-off dimensions are for design purposes only. Do not use as installation data.

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