STANDARD PORT CONTOUR CUTTER SHORT SERIES – CARBIDE TIPPED PS10035 (AS1300) PORT
| BROACH TOOL NUMBER | CUTTER NUMBER [1] | A DIA ±.015 | B DIA +.0000 -.0010 | C REF | D HEX REF | E +.015 -.000 | TO PRODUCE SERRATIONS FOR PORT NUMBER |
| RFOPB5002 | RFOPB5002-3 | .600 | .1822 | 5.32 | .62 | .063 | PS10035-02 |
| RFOPB5003 | RFOPB5003-3 | .730 | .2162 | 5.32 | .75 | .063 | PS10035.03 |
| RFOPB5004 | RFOPB5004-3 | .790 | .2729 | 5.32 | .81 | .063 | PS10035-04 |
| RFOPB5005 | RFOPB5005-3 | .920 | .3354 | 5.34 | .94 | .063 | PS10035-05 |
| RFOPB5006 | RFOPB5006-3 | .980 | .3898 | 5.42 | 1.00 | .075 | PS0035-06 |
| RFOPB5008 | RFOPB5008-3 | 1.070 | .5094 | 5.46 | 1.12 | .075 | PS10035-08 |
| RFOPB5010 | RFOPB5010-3 | 1.290 | .6479 | 5.48 | 1.31 | .075 | PS10035-10 |
| RFOPB5012 | RFOPB5012-3 | 1.420 | .7648 | 5.54 | 1.44 | .075 | PS10035-12 |
| RFOPB5014 | RFOPB5014-3 | 1.600 | .8898 | 5.61 | 1.62 | .075 | PS10035-14 |
| RFOPB5016 | RFOPB5016-3 | 1.730 | 1.0719 | 5.62 | 1.75 | .075 | PS10035-16 |
| RFOPB5020 | RFOPB5020-3 | 2.040 | 1.2594 | 5.64 | 2.25 | .095 | PS10035-20 |
| RFOPB5024 | RFOPB5024-3 | 2.300 | 1.5719 | 5.65 | 2.50 | .095 | PS10035-24 |
| RFOPB5032 | RFOPB5032-3 | 2.810 | 2.0647 | 5.65 | 2.88 | .095 | PS10035-32 |
NOTES: UNLESS OTHERWISE SPECIFIED
[1] Replacement cutters may be purchased individually.
[2] Inspection of noted runout and use of controlled minor diameter per Rosan PS10035 port specification will
provide an allowable maximum runout of .009 between serration major diameter and controlled minor diameter after
broaching.
APPLICATION: This broach tool, when used in arbor, hydraulic
presses or manually, is designed to produce serrations in the counterbore wall of ports prepared per PS10035. The tool
willbroach aluminum, magnesium, and many steels with hardnesses of 32 HRC or less. Successful
broaching of harder or tougher material may be accomplished, but tool cutter wear is to be expected.
METHOD: The pilot is inserted into the tap drill hole of PS10035 port, and sufficient force
appliedto the top of the mandrel to allow the cutter to broach into the counterbore. When the
external shoulder of the mandrel contacts the internal shoulder of the body*, broaching is complete. If cutter sticks
in counterbore, turn the nut in a clockwise direction to extract the cutter. Caution: nut is for cutter removal only
and is not a stop. Always back off nut when broaching. Hole can be tapped before or after broaching.