1FEATURES AND BENEFITS OF THE ROSAN
BEAM SEAL COUPLING NUT ATTACHED TO ROSÁN RF5000-13 ADAPTER
Also available is a RFK9800 (AS1985) and RFK9900 (AS4099) series catalog describing Rosan adapters with “MS”
tube ends.
| ADAPTER PART NUMBER | AS IDENT NUMBER | TUBING OD | A THREAD MIL-S-8879 CLASS 3A | B THREAD MIL-S-8879 CLASS 3A | C DIA | D DIA REF | E +.010 -.005 | F +.000 -.015 | G ±.007 | H DIA ±.005 |
| RF5002-13 | AS1986-02 | 1/8 | .3125-32UNJEF | .2160-28UNJF | .090-.096 | . 317 | .519 | .300 | .192 | .400 |
| RF5003-13 | AS1986-03 | 3/16 | .3750-28UNJS | .2500-28UNJF | .122-.128 | .349 | .550 | .355 | .192 | .468 |
| RF5004-13 | AS1986-04 | 1/4 | .4375-24UNJS | .3125-24UNJF | .169-.175 | . 400 | .592 | .355 | .192 | .514 |
| RF5005-13 | AS1986-05 | 5/16 | .5000-24UNJS | .3750-24UNJF | .231-.237 | . 491 | .592 | .381 | .192 | .624 |
| RF5006-13 | AS1986-06 | 3/8 | .5625-20UNJS | .4375-20UNJF | .294-.300 | .544 | .633 | .395 | .210 | .700 |
| RF5008-13 | AS1986-08 | 1/2 | .7188-28UNJS | .5625-18UNJF | .398-.408 | .670 | .646 | .430 | .210 | .814 |
| RF5010-13 | AS1986-10 | 5/8 | .8438-18UNJS | .6875-24UNJEF | .493-.503 | .824 | .710 | .465 | .210 | 1.040 |
| RF5012-13 | AS1986-12 | 3/4 | 1.0000-16UNJ | .8125-20UNJEF | .604-.614 | .981 | .760 | .527 | .220 | 1.170 |
| RF5014-13 | AS1986-14 | 7/8 | 1.1250-16UNJ | .9375-20UNJEF | .729-.739 | 1.118 | .778 | .572 | .220 | 1.341 |
| RF5016-13 | AS1986-16 | 1 | 1.2500-14UNJS | 1.1250-18UNJEF | .839-.851 | 1.251 | .808 | .564 | .220 | 1.456 |
| RF5020T13 | AS1986-20 | 1-1/4 | 1.5781-14UNJS | 1.3125-18UNJEF | 1.073-1.086 | 1.466 | .832 | .569 | .240 | 1.782 |
| RF5024T13 | AS1986-24 | 1-1/2 | 1.6438-14UNJS | 1.6250-18UNJEF | 1.307-1.320 | 1.768 | .917 | .608 | .240 | 2.031 |
NOTES: UNLESS OTHERWISE SPECIFIED
1.MATERIAL: Adapter: 6AI-4V titanium per AMS4928, AMS4965 OR AMS4967, 130 KI UTS Locking ; A286 corrosion resistant
steel per AMS5731 or AMS5734m 34-40 HRC.
2.FINISH: Adapter: Anodic treatment per AMS2488, type 2.
3.All interior packages are marked per MIL-STD-129 and durably marked with the complete Rosán part number.
[4].Lockring retained on adapter by controlled interference
[5].Sealing surface, do not mar, take care in handling.
ADAPTER – FLUID CONNECTION ASSY BEAM
SEALCAPTIVE LIFT-TYPE LOCKRING 5000PSI
[7]
RF5000-13 ADAPTER INSTALLED IN ROSAN PS10035 (AS1300) PORT PER AS1301
| ADAPTER PART NUMBER REF | O-RING NUMBER [8] REF | J [11] ±.020 | K [11] MAX | ADAPTER WEIGHT lbs/100pcs APPROX |
| RF5002-13 | AS568-007 | .358 | .124 | 0.72 |
| RF5003-13 | AS568-008 | .389 | .124 | 1.09 |
| RF5004-13 | AS568-010 | .431 | .124 | 1.32 |
| RF5005-13 | AS568-011 | .431 | .124 | 1.90 |
| RF5006-13 | AS568-012 | .457 | .130 | 2.44 |
| RF5008-13 | AS568-014 | .470 | .130 | 3.45 |
| RF5010-13 | AS568-016 | .534 | .130 | 5.78 |
| RF5012-13 | AS568-116 | .584 | .140 | 7.79 |
| RF5014-13 | AS568-118 | .602 | .140 | 10.03 |
| RF5016-13 | AS568-120 | .632 | .140 | 12.45 |
| RF2020T13 | AS568-123 | .629 | .140 | 17.80 |
| RF5024T13 | AS568-128 | .714 | .140 | 25.60 |
NOTES: (CONTINUED FROM PAGE 2)
6. The RF5000-13 series provides a semi-permanent male adapter for use in any fluid system compati- ble with titanium.
7.Adapters will qualify to a 3000PSI, 4000PSI and 5000PSI working pressure hydraulic system (-65°F to .+275° F
depending on the type of O-ring selected).
8. O-ring sizes per AS568 must be specified separately and shall be selected based on system fluid tempera- ture and are
not supplied by Rosán.
9. These adapters are installed in standard Rosán ports per PS10035 of equivalent size in accordance with page 10 of
this catalog.
10. The lockring is driven into the port counterbore after adapter has been torqued. The lockring eliminates adapter
rotation in the port and prevents port dam- age at tubing installation due to torquing. One wrench is used to install or
remove coupling nuts.
11. Dimensions are given for design purposes only; they are not to be used for installation verification.
12. Adapter removal is accomplished by lifting the lockring out of the port using a simple tool described on page 12.
13. Dimensions and finish of tubing end are per MIL-F-85720/1 except for RF5002-13 and flow hole diameters.
ADAPTER – FLUID CONNECTION ASSY BEAM
SEALCAPTIVE LIFT-TYPE LOCKRING
PORT AND SERRATION TOOLS
| ADAPTER PART NUMBER REF |
TUBING OD | ROSÁN PORT
NUMBER PS10035 |
PORTING TOOL |
ROSÁN BROACH TOOLS (1 REQUIRED ONLY) | |||||
| HAND HELD | NON-IMPACT [ 1 ] |
EDM | WOBBLE | CHIP REMOVAL TOOL NUMBER | |||||
| RF5003-13 | 3/16 | -03 | RPT03 | RFOPB5003 | RFOPB5003HDB | RFOPB5003ED3 or RFOPB5003ED2 |
RFOPB5003WBA | RF03CR | |
| RF5004-13 | 1/4 | -04 | RPT04 | RFOPB5004 | RFOPB5004HDB | RFOPB5004ED3 or RFOPB5004ED2 |
RFOPB5004WBA | RF04CR | |
| RF5005-13 | 5/16 | -05 | RPT05 | RFOPB5005 | RFOPB5005HDB | RFOPB5005ED3 or RFOPB5005ED2 |
RFOPB5005WBA | RF05CR | |
| RF5006-13 | 3/8 | -06 | RPT06 | RFOPB5006 | RFOPB5006HDB | RFOPB5006ED3 or RFOPB5006ED2 |
RFOPB5006WBA | RF06CR | |
| RF5008-13 | 1/2 | -08 | RPT08 | RFOPB5008 | RFOPB5008HDB or RFOPB5008HDC |
RFOPB5008ED3 or RFOPB5008ED2 |
RFOPB5008WBA | RF08CR | |
| RF5010-13 | 5/8 | -10 | RPT10 | RFOPB5010 | RFOPB5010HDB orRFOPB5010HDC |
RFOPB5010ED3 or RFOPB5010ED2 |
RFOPB5010WBA | RF10CR | |
| RF5012-13 | 3/4 | -12 | RPT12 | RFOPB5012 | RFOPB5012HDB orRFOPB5012HDC |
RFOPB5012ED3 or RFOPB5012ED2 |
RFOPB5012WBA | RF12CR | |
| RF5014-13 | 7/8 | -14 | RPT14 | RFOPB5014 | RFOPB5014HDB or RFOPB5014HDC |
RFOPB5014ED3 or RFOPB5014ED2 |
RFOPB5014WBA | RF14CR | |
| RF5016-13 | 1 | -16 | RPT16 | RFOPB5016 | RFOPB5016HDB or RFOPB5016HDC |
RFOPB5016ED3 or RFOPB5016ED2 |
RFOPB5016WBA | RF16CR | |
| RF5020T13 | 1-1/14 | -20 | RPT20 | RFOPB5020 | RFOPB5020HDB or RFOPB5020HDC |
RFOPB5020ED3 or RFOPB5020ED2 |
RFOPB5020WBA | RF20CR | |
| RF5024T13 | 1-1/12 | -24 | RPT24 | RFOPB5024 | RFOPB5024HDB or RFOPB5024HDC | RFOPB5024ED3 or RFOPB5024ED2 |
RFOPB5024WBA | RF24CR | |
NOTES: UNLESS OTHERWISE SPECIFIED
[1] RFOPB5000HDB series recommended for use in most materials with hardness up to 40 HRC.
INSTALLATION AND REMOVAL TOOLS
| ADAPTER PART NUMBER REF | INSTALLATION TOOLS | LOCKRING REMOVAL TOOL NUMBER [4] | |||
| O-RING INSTALLATION TOOL NUMBER | COMBINATION WRENCH AND DRIVE TOOL NUMBER [3] | WRENCH PART NUMBER | LOCKRING DRIVE TOOL NUMBER [2] | ||
| RF5002-13 | ORT216 | RF5002DW | RF6902W | RF9802DEK | RFO2LPDE |
| RF5003-13 | ORT250 | RF5003DW | RF6903W | RF9803DEK | RF03LPDE |
| RF5004-13 | ORT312 | RF5004DW | RF6904W | RF9804DEK | RF04LPDE |
| RF5005-13 | ORT375 | RF5005DW | RF6905W | RF9805DEK | RF05LPDE |
| RF5006-13 | ORT437 | RF5006DW | RF6906W | RF9806DEK | RF06LPDE |
| RF5008-13 | ORT562 | RF5008DW | RF6908W | RF9808DEK | RF08LPDE |
| RF5010-13 | ORT687 | RF5010DW | RF6910W | RF9810DEK | RF10LPDE |
| RF5012-13 | ORT812 | RF5012DW | RF6912W | RF9812DEK | RF12LPDE |
| RF5014-13 | ORT937 | RF5014DW | RF6914W | RF9814DEK | RF14LPDE |
| RF5016-13 | ORT1125 | RF5016DW | RF6916W | RF9816DEK | RF16LPDE |
| RF5020T13 | ORT1312 | RF5020TDW | RF6920W | RF9820DEK | RF20LPDE |
| RF5024T13 | ORT1625 | RF5024DW | RF6924W | RF9824DEK | RF24LPDE |
NOTES: CONTINUED
[2] Lockring drive tool RF9800dek series supersedes the RF9800D and RF9800DE series.
[3] The combination wrench and lockring drive tool RF5000DW series may be used in place of the wrench and lockring drive
tool shown for basic RF5000 series adapters but not on reducers, restrictors, filters or quick disconnects.
[4] Lockring removal tool RF()LPDE series supersedes RF5000LPD series and will remove all basic adapters, reducers,
filters, and quick disconnects.
| PORT NUMBER | AS IDENT NUMBER | T THREAD, MIL-S-8879 CLASS 3B | A MIN BOSS [1] DIA | B DIA +.003 -.000 | C DIA +.002 -.000 | D +.010 -.000 | E +.005 -.000 | F +.005 – .000 | G MIN FULL THD DEPTH [1] | |
| THREAD SIZE | CONTROLLED MINOR DIA | |||||||||
| PS10035-02 | AS1300-02 | .2160-28 UNJF | .1857 .1827 | .50 | .381 | .254 | .088 | .153 | .296 | .507 |
| PS10035-03 | AS1300-03 | .2500-28 UNJF | .2197 .2167 | .62 | .448 | .286 | .088 | .153 | .296 | .568 |
| PS10035-04 | AS1300-04 | .3125-24 UNJF | .2764 .2734 | .68 | .495 | .339 | .088 | .153 | .296 | .568 |
| PS10035-05 | AS1300-05 | .3750-24 UNJF | .3389 .3359 | .79 | .601 | .401 | .088 | .153 | .296 | .594 |
| PS10035-06 | AS1300-06 | .4375-20 UNJF | .3933 .3903 | .85 | .675 | .464 | .103 | .168 | .311 | .631 |
| PS10035-88 | AS1300-08 | .5625-18 UNJF | .5129 .5099 | 1.04 | .784 | .582 | .103 | .168 | .311 | .673 |
| PS10035-10 | AS1300-10 | .6875-24 UNJEF | .6514 .6484 | .1.17 | 1.015 | .725 | .103 | .168 | .311 | .693 |
| PS10035-12 | AS1300-12 | .8125-20 UNJEF | .7683 .7653 | 1.42 | 1.139 | .899 | .103 | .168 | .343 | .763 |
| PS10035-14 | AS1300-14 | .9375-20 UNJEF | .8933 | 1.54 | 1.311 | 1.030 | .103 | .168 | .343 | .800 |
| .8903 | ||||||||||
| PS10035-16 | AS1300-16 | 1.1250-18 UNJEF | 1.0744 1.0714 | 1.67 | 1.427 | 1.162 | .103 | .168 | .343 | .806 |
| PS10035-20 | AS1300-20 | 1.3125-18 UNJEF | 1.2629 1.2599 | 1.98 | 1.750 | 1.387 | .130 | .195 | .375 | .838 |
| PS10035-24 | AS1300-24 | 1.6250-18 UNJEF | 1.5754 1.5724 | 2.23 | 2.005 2.000 | 1.664 | .130 | .195 | .375 | .877 |
| PS10035-32 | AS1300-32 | 2.1250-16 UNJ | 2.0657 2.0627 | 2.86 | 2.521 2.516 | 2.202 | .130 | .236 | .416 | 1.050 |
NOTES: UNLESS OTHERWISE SPECIFIED
[1] The minimum boss dia “A” and boss length “G” shown are satisfactory for use in materials that exhibit a minimum
shear strength of 26ksi. The recommended design practices on page 8 and 9 should also be considered to resist axial
loads developed by the system burst pressure requirements.
PORT, ROSÁN FLUID CONNECTION TYPE INTERNAL STRAIGHT
THREAD
| PORT NUMBER | H DIA MIN | J NUMBER OF TEETH | K MIN |
| PS10035-02 | .408 | 24 | .061 |
| PS10035-03 | .478 | 26 | .061 |
| PS10035-04 | .524 | 30 | .061 |
| PS10035-05 | .635 | 36 | .061 |
| PS10035-06 | .710 | 36 | .073 |
| PS10035-08 | .826 | 40 | .073 |
| PS10035-10 | 1.052 | 38 | .073 |
| PS10035-12 | 1.182 | 40 | .073 |
| PS10035-14 | 1.354 | 50 | .073 |
| PS10035-16 | 1.471 | 36 | .073 |
| PS10035-20 | 1.795 | 56 | .093 |
| PS10035-24 | 2.045 | 81 | .093 |
| PS10035-32 | 2.561 | 102 | .093 |
NOTES: CONTINUED:
2. Use of porting tool and broach tool specified on page 4 is mandatory to provide the required port. Drill .015-.030
smaller than thread controlled minor dia specified. The porting tool will size the minor dia and provide balance of
cavity configuration ready for broaching serrations. The broach tool specified will provide the proper serrations to
complete the port.
[3] Ros n broach tools described on pages 21 through 26 must be used to produce proper serrations.
NOTE: When broaching into hard materials (40HRC and above) please contact Ros n Engineering Department or request
Bulletin TSB91-0130.
[4] After serrations are broached, chip removal is required; refer to page 27.
RECOMMENDED DESIGN PRACTICES3000 PSI, 4000 PSI AND 5000 PSI
SYSTEMS
The boss material must have a minimum shear strength (at maximum system temperature) per Table II to resist burst
pressure (based on thread minimum shear engagement area shown in Table I). Also consider note [1] on page 6 when
selecting boss material.
TABLE I
| ADAPTER PORT END SIZE NUMBER REF [1] | A MIN SHEAR ENGAGEMENT AREA (IN[2]) [2] | B PORT C MAX PER PS10035 (PAGE 6) |
| -02 | .0417 | .256 |
| -03 | .0802 | .288 |
| -04 | .0989 | .341 |
| -05 | .1406 | .403 |
| -06 | .1734 | .466 |
| -08 | .2610 | .584 |
| -10 | .3807 | .727 |
| -12 | .4550 | .901 |
| -14 | .6132 | 1.032 |
| -16 | .7312 | 1.164 |
| -20 | .8559 | 1.389 |
| -24 | 1.2328 | 1.666 |
NOTES: UNLESS OTHERWISE SPECIFIED
[1] The port and size number refers to that part of the adapter number as follows: RF5006-13 and/or RF5006-04-13.
NOTE: In the reducer part number, the second group of numbers defines the tube end size of the adapter (see part number
coding on page 14).
[2] Minimum Shear Engagement Area shown is the assembled dimensional value for the overall engaged area of port
threads and the adapter threads. It does not represent a dimension of either of the members in an unassembled condition.
TABLE II
| ADAPTER PORT END SIZE NUMBER REF [1] | C [3] AXIAL LOAD ON ADAPTER DEVELOPED BY 12,000 PSI HYDR PRESSURE (lbf) | D BOSS MATERIAL MIN Fsu(PSDI) REQUIRED AT SYSTEM MAX TEMP TO RESIST AXIAL LOAD C [6] |
C [4] AXIAL LOAD ON ADAPTER DEVELOPED BY 16,000 PSI HYDR PRESSURE (lbf) | D BOSS MATERIAL MIN Fsu(PSI) REQUIRED AT SYSTEM MAX TEMP TO RESIST AXIAL LOAD C [6] | C [5] AXIAL LOAD ON ADAPTER DEVELOPED BY 20,000 PSI HYDR PRESSURE (lbf) | D BOSS MATERIAL MIN Fsu(PSI) REQUIRED AT SYSTEM MAX TEMP TO RESIST AXIAL LOAD C [6] |
| 3000 PSI SYSTEM | 4000 PSI SYSTEM | 5000 PSI SYSTEM | ||||
| -02 | 618 | 14,821 | 824 | 19,760 | 1,029 | 24,676 |
| -03 | 782 | 9,751 | 1,043 | 13,005 | 1,303 | 16,247 |
| -04 | 1,096 | 11,082 | 1,461 | 14,773 | 1,827 | 18,473 |
| -05 | 1,531 | 10,889 | 2,041 | 14,517 | 2,551 | 18,143 |
| -06 | 2,047 | 11,805 | 2,729 | 15,739 | 3,411 | 19,671 |
| -08 | 3,214 | 12,315 | 4,286 | 16,422 | 5,357 | 20,525 |
| -10 | 4,981 | 13,084 | 6,642 | 17,447 | 8,302 | 21,807 |
| -12 | 7,651 | 16,816 | 10,201 | 22,420 | 12,752 | 28,026 |
| -14 | 10,037 | 16,369 | 13,384 | 21,827 | 16,729 | 27,281 |
| -16 | 12,770 | 17,465 | 17,026 | 23,285 | 21,283 | 29,107 |
| -20 | 18,183 | 21,245 | 24,245 | 28,327 | — | — |
| -24 | 26,159 | 21,220 | 34,879 | 28,293 | — | — |
NOTES: CONTINUED
[3] C = Area X Burst pressure = (.7854)(B[2])(12,000)
[4] C = Area X Burst pressure = (.7854)(B[2])(16,000)
[5] C = Area X Burst pressure = (.7854)(B[2])(20,000)
[6] D = C/A
INSTALLATION AND
REMOVAL (REF: AS1301)
TABLE I: RF5000-13 SERIES ADAPTER INSTALLATION TORQUE VALUES
| TUBING OD REF | ADAPTER BASIC NUMBER REF | ROSAN PORT NUMBER REF | O-RING NUMBER REF | INSTALLATION TORQUE lbf-in | |
| MIN | MAX | ||||
| 1/8 | RF5002 | PS10035-02 | AS568-007 | 15 | 20 |
| 3/16 | RF5003 | PS10035-03 | AS568-008 | 29 | 36 |
| 1/4 | RF5004 | PS10035-04 | AS568-010 | 50 | 65 |
| 5/16 | RF5005 | PS10035-05 | AS568-011 | 100 | 125 |
| 3/8 | RF5006 | PS10035-06 | AS568-012 | 140 | 200 |
| 1/2 | RF5008 | PS10035-08 | AS568-014 | 270 | 375 |
| 5/8 | RF5010 | PS10035-10 | AS568-016 | 620 | 700 |
| 3/4 | RF5012 | PS10035-12 | AS568-116 | 855 | 945 |
| 7/8 | RF5014 | PS10035-14 | AS568-118 | 995 | 1105 |
| 1 | RF5016 | PS10035-16 | AS568-120 | 1140 | 1260 |
| 1-1/4 | RF5020T | PS10035-20 | AS568-123 | 1520 | 1680 |
| 1-1/2 | RF5024T | PS10035-24 | AS568-128 | 1900 | 210 |
PORT PREPARATION
1.Prepare boss and port per PS10035, pages 6 and 7. Drill thruor to depth specified on applicable drawing. Use a drill
with a diameter .015-.030 smaller than that specified as the minor diameter on PS10035 standard. This will allow the
Rosan RPT porting tool to finish the minor diameter of the port thread to the sizes required for piloting of the broach
tool.
O-RING INSTALLATION
2.Place the O-ring installation tool over the port end thread of the adapter. Submerge the tool and O-ring in the fluid
to be used in the working system, or a lubricant compatible with the system fluid. Slide the O-ring over the tool and
onto the adapter. Insure that the O-ring is not twisted and is properly seated in the groove of the adapter. See figure
1.
3.Remove the O-ring installation tool.
FIGURE 1
ADAPTER INSTALLATION
4.Lubricate the internal surfaces of the port and the entire adapter assembly using same fluid or lubricant as in note
2. Scratches, nicks or rough spots are allowed in O-ring contact area on the adapter or in the port.
5. Insert the O-ring end of the adapter into port by hand in a clockwise direction until the adapter is seated. To
avoid possible O-ring damage, the adapter should not be rotated in a counterclockwise direction.
6. Using the applicable combination wrench and drive tool on page 5, engage the serrations of the tool with the external
serrations of the adapter lockring per Figure 2. Place a torque wrench of the proper size over the hex of the wrench and
apply a torque equal to the minimum value specified by the size in TABLE I. Note the relationship of the serration of
the lockring with respect to the prebroached serrations in the port. If they match, proceed to 7. If the serrations do
not match, continue to slowly torque the adapter toward the maximum value allowed in TABLE I until the serration of the
lockring match the port serrations. This will normally take between 3ø and 8ø of turning and the maximum torque value
need not to be reached if the serrations align themselves prior to that value. Do not exceed maximum torque values.
7. Degrease and apply enough zinc chromate primer (TT-P-1757) with a brush or small syringe to the counterbore area of
the port and below the adapter lockring so primer will be extruded out between external serrations of the lockring and
the serrations in the port when lockring is Note: Using design activity may specify another primer in place of or in
addition to zinc chromate.
FIGURE 2
TORQUING ADAPTER ASSEMBLY
FIGURE 3
LOCKRING INSTALLATION
- While the zinc chromate or sealant applied per 7 is still wet, install the lockring by rotating the thread end of
the combination wrench and drive tool clockwise onto the adapter assembly until it touches the lockring. Place an
open end or socket wrench on the tool, turn the tool in a clockwise direction until it bottoms on the boss surface
as shown in Figure 3. Observe that the tool has bottomed. (DO NOT OVER TORQUE – PORT DAMAGE AN RESULT!)
CAUTION: Any sudden increase in torque prior to bottoming may indicate that the lockring serrations and the port
serrations are not aligned. If this occurs, remove wrench and drive tool by turning counterclock- wise. Lift the
lockring (per paragraphs 11, 12 and 13 on page 12). Torque adapter clockwise per para- graph 6 until serrations in port
and the external serrations on the lockring are aligned. Again attempt to install lockring. Remove excess sealant on
surface of boss and lockring.
PRESSURE TESTING
9. A proof pressure test of the unit may be conducted at this Place a pressure cap on the adapter. Pressurize the unit
from another location on the unit to 1.5 times the operating pressure for three (3) minutes. There shall be no leakage
NOTE: Using design activity may require testing other than shown.
ADAPTER REMOVAL
- If a sealant has been used to cover lockring, carefully remove sealant to expose lockring.
- Select the proper size lockring removal tool from page 5.
- Spread the puller halves apart by retracting the sleeve from the tool until the pin bottoms in the groove of the
sleeve per Figure 4. Holding the puller halves apart, place tool over protruding adapter. Release the puller halves
and locate in the groove of the lockring. Adjustment up or down is achieved by turning the bolt head. Slide the
sleeve over the puller halves and check for proper engagement of the puller halves in the lockring groove.
FIGURE 4
LOCKRING RETRACTION
- Place wrench on the bolt head of the removal tool and turn in a clockwise direction while holding the sleeve with
other hand. This action will cause the lockring to be jacked out of the port counterbore. When the external
serrations of the lockring are clear of the boss surface, the turning may be stopped. Remove the tool from the
adapter by loosening the bolt and lifting the sleeve to free the puller halves.
14. Select the proper size combination wrench and drive tool from page 5. Engage the serrations of the wrench with those
of the lockring. Using an open end or socket wrench over wrench hex, turn in a counterclockwise direction to disengage
the adapter from the boss port. Plug the port minor diameter when cleaning out the cavity to avoid contamination of the
fluid system.
ALTERNATE INSTALLATION PROCEDURE
WHEN USING SEPARATE WRENCH AND DRIVE TOOL
A. Install O-ring and lubricate port per parag- raph 1 thru 5 (page 10).
B.Using the RF6900W wrench in place of the RF9800DW combination wrench, install adapter per paragraph 6 (page 11).
C. Prior to driving lockring, brush zinc chro- mate primer into cavity and around top of boss per paragraph 7 (page 11).
D. To drive the lockring, place the proper RF9800DEK tool over the adapter until it touches the lockring surface. A
hammer, arbor or hydraulic press may be used to press the lockring into the boss. Installation is complete when the tool
bottoms on the surface of the boss.
NOTE:
All check valves, quick disconnects, and most other special adapter configurations must use the RF6900W and RF9800DEK
series tools for installation.
| ADAPTER PART NUMBER | A THREAD MIL-S-8879 CLASS 3A | B THREAD MIL-S-8879 CLASS 3A | CDIA | DDIA ±.005 | EDIA ±.005 | F±.007 | G+.010 -.005 | H+.000 -.01 |
| RF5005-04-13 | .4375-24UNJS | .3750-24UNJF | .184-.190 | .232 | .624 | .192 | .701 | .381 |
| RF5006-04-13 RF5006-05-13 |
.4375-24UNJS .500-24UNJS |
.4375-20UNJF | .184-.190 .231-.237 |
.295 | .700 | .210 | .733 .733 | .395 |
| RF5008-04-13 RF5008-05-13 RF5008-06-13 |
.4375-24UNJS .5000-24UNJS .5625-20UNJS |
.5625-18UNJF | .184-.190 .231-.237 .294-.300 |
.412 | .814 | .210 | .734 .734 .754 |
.430 |
| RF5010-04-13 RF5010-06-13 RF5010-08-13 |
.4375-24UNJS .5625-20UNJS .7188-20UNJS |
.6875-24UNJEF | .184-.190 .294-.300 .398-.408 |
.498 | 1.040 | .210 | .738 .758 .771 | .465 |
| RF5012-04-13 RF5012-05-13 RF5012-06-13 RF5012-08-13 RF5012-10-13 |
.4375-24UNJS .5000-24UNJS .5625-20UNJS .7188-20UNJS .8438-18UNJS |
.8125-20UNJEF | .184-.190 .231-.237 .294-.300 .398-.408 .493-.503 |
.633 | 1.170 | .220 | .731 .731 .751 .764 .828 |
.527 |
| RF5016-04-13 RF5016-10-13 RF5016-12-13 |
.4375-24UNJS .8438-18UNJS 1.0000-16UNJ |
1.1250-18UNJEF | .184-.190 .493-.503 .604-.614 |
.861 | 1.456 | .220 | .744 .841 .881 |
.564 |
| RF5020-04-13 RF5020-12-13 RF5020-16-13 |
.4375-24UNJS 1.0000-16UNJ 1.2500-14UNJS |
1.3125-18UNJEF | .184-.190 .604-.614 .839-.851 |
1.057 | 1.782 | .240 | .751 .888 .936 |
.569 |
| RF5024-16-13 RF5024-20T13 | 1.2500-14UNJS 1.5781-14UNJS | 1.6250-18UNJEF | .839-.851 1.073-1.086 | 1.297 | 2.031 | .240 | .957 .954 | .608 |
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