ADAPTER – REDUCER ROSÁN TO BEAM SEAL CAPTIVE LIFT-TYPE LOCKRING
RF5000-()-13 ADAPTER INSTALLED IN ROSAN PS10035 (AS1300) PORT
| ADAPTER PART NUMBER REF | O-RING NUMBER [6] REF | J [9] ±.020 | K [9] MAX |
| RF5005-04-13 | AS568-011 | .536 | .124 |
| RF5006-04-13 RF5006-05-13 | AS568-012 | .553 .553 | .130 |
| RF5008-04-13 RF5008-05-13 RF5008-06-13 | AS568-014 | .554 .554 .574 | .130 |
| RF5010-04-13 RF5010-06-13 RF5010-08-13 | AS568-016 | .558 .578 .591 | .130 |
| RF5012-04-13 RF5012-05-13 RF5012-06-13 RF5012-08-13 RF5012-10-13 |
AS568-116 | .551 .551 .571 .584 .648 | .140 |
| RF5016-04-13 RF5016-10-13 RF5016-12-13 |
AS568-120 | .564 .661 .701 | .140 |
| RF5020-04-13 RF5020-12-13 RF5020-16-13 |
AS568-123 | .544 .681 .729 | .140 |
| RF5024-16-13 RF5024-20T13 |
AS568-128 | .750 .747 | .140 |
NOTES: UNLESS OTHERWISE SPECIFIED
[1] MATERIAL: Adapter: 6AI-4V titanium per AMS4928, AMS4965 or AMS4967,130 KSI UTS min.
Lockring: A286 corrosion resistant steel per
AMS5731 or AMS5734, 34-40 HRC.
[2] FINISH: Adapter: Anodic Treatment per AMS2488, Type 2
Lockring: Passivate per QQ-P-35.
[3] Lockring retained on adapter by controlled interference fit. [4] Sealing surface, do not mar, take care in handling.
[5] This end per MIL-F-85421 and compatible with dynamic beam seal.
[6] O-rings must be specified separately and shall be selected based on system fluid and temperature and are not
supplied by Rosan. Dash numbers shown in the table conform to SAE standard (AS568) uniform dash numbering system.
7. Port preparation per Rosan PS10035 (Ref: AS1300)
8. For installation procedure see page 16 of this catalog.
[9] Dimensions are given for design purpose only; they are not to be used for installation verification.
ADAPTER – REDUCER INSTALLATION AND REMOVAL
TABLE I
| ADAPTER PART NUMBER | ROSAN PORT NUMBER REF | O-RING INSTL TOOL NUMBER | WRENCH PART NUMBER | LOCKRING DRIVE TOOL NUMBER | LOCKRING- REMOVAL TOOL NUMBER | TOOL KIT PART NUMBER REF[*] |
| RF5005-04-13 | PS1035-05 | ORT375 | RF6905W | RF9805DEK | RF505LPDE | KM29 |
| RF5006-04-13 RF5006-05-13 | PS10035-06 | ORT437 | RF6906W | RF9806DEK | RF06LPDE | KM30 |
| RF5008-04-13 RF5008-05-13 RF5008-06-13 |
PS10035-08 | ORT562 | RF6908W | RF9808DEK | RF08LPDE | KM13 |
| RF5010-04-13 RF5010-06-13 RF5010-08-13 |
PS10035-10 | ORT687 | RF6910W | RF9810DEK | RF10LPDE | KM19 |
| RF5012-04-13
RF5012-05-13 RF5012-06-13 RF5012-08-13 RF5012-10-13 |
PS10035-12 | ORT812 | RF6912W | RF9812DEK | RF12LPDE | KM31 |
| RF5016-04-13 RF5016-10-13 RF5016-12-13 |
PS10035-16 | ORT1125 | RF6916W | RF9816DEK | RF16LPDE | KM14 |
| RF5020-04-13 RF5020-12-13 RF5020-16-13 |
PS10035-20 | ORT1312 | RF6920W | RF9820DEK | RF20LPDE | KM15 |
| RF5024-16-13 RF5024-20T13 |
PS10035-24 | ORT1625 | RF6924W | RF9824DEK | RF24LPDE | KM2 |
* KIT CONSISTS OF ONE EACH OF TOOLS SPECIFIED IN TABLE I
PORT PREPARATION
- Prepare port per PS1035, pages 6 and 7. Drill through or to depth specified on applicable drawing. Use drill with
a diameter .015-.030 smaller than that specified as the minor diameter on PS10035 standard. This will allow the
Rosan RPT porting tool to finish the minor diameter of the port thread to the size required for piloting of the
broach tool.
O-RING INSTALLATION
2. Assemble O-ring on the adapter. For details, see page
ADAPTER INSTALLATION
3. Install the adapter into PS10035 por For details, see page 10, but use tooling per Table I above and torque values
per Table II on page 17.Using the RF6900W wrench, engage the serrations of the tool with those on the external
serrations of the adapter lockring.
4. Place a torque wrench over the hex of the RF6900W wrench. Apply torque equal to the minimum value specified in Table
II on page 17.
TABLE II
| ADAPTER PART NUMBER | O-RING NUMBER REF | INSTALLATION TORQUE |
| RF5005-04-13 | AS568-011 | 100-125 |
| RF5006-04-13 RF5006-05-13 |
AS568-012 | 140-200 |
| RF5008-04-13 RF5008-05-13 RF5008-06-13 |
AS568-014 | 270-375 |
| RF5010-04-13 RF5010-06-13 RF5010-08-13 |
AS568-016 | 620-700 |
| RF5012-04-13 RF5012-05-13 RF5012-06-13 RF5012-08-13 RF5012-10-13 |
AS568-116 | 855-945 |
| RF5016-04-13 RF5016-10-13 RF5016-12-13 |
AS568-120 | 1140-1260 |
| RF5020-04-13 RF5020-12-13 RF5020-12-13 |
AS568-123 | 1520-1680 |
| RF5024-16-13 RF5024-20T13 |
AS568-128 | 1900-2100 |
5. These adapters are specified by several prime contractors. They have released process specifications which differ
from standard Rosan practice with respect to corrosion protection. It is suggested that specifications be reviewed for
contract requirements. When no process specification has been specified, the following procedure should be used: apply
zinc chromate primer per TT-P-1757 with a brush or small syringe to the counterbore area of the port. Do not allow the
zinc chromate to dry.
6. Place the proper size RF9800DEK drive tool over the tube end of the adapter.When it is properly located it will rest
on the lockring. A hammer, arbor or hydraulic press may be used to press the lockring into the boss. Installation is
complete when the tool bottoms on the surface of the boss.
ADAPTER REMOVAL
7. Choose the proper size RF()LPDE removal tool from TABLE Slide the sleeve up until the puller halves can be opened.
Place the tool over the tube end of the adapter with the nylon pad resting on the top surface of the adapter. Locate the
flange of the puller halves in the groove of the lockring and allow the sleeve to slide to its normal position. Turn the
bolt head of the tool in a clockwise direction using a wrench. When the lockring serrations are clear of the boss
surface the turning may be stopped.
8. Using the proper size RF6900W wrench, engage the serrations of the lockring.Place a socket or open-end wrench on the
RF6900W wrench and turn in a counterclockwise direction until the adapter is free. Plug the port minor diameter when
cleaning out the cavity to avoid contamination of the fluid system.
ADAPTER, TOOL KIT
KIT AND NATIONAL STOCK NUMBER
| ADAPTER PART NUMBER REF | KIT PART NUMBER | KIT NATIONAL STOCK NUMBER (NSN) | KIT WEIGHT APPROX. (lbs) |
| RF5004-13 | KM9RF5004 | 5180-00-785-5062 | 1.00 |
| RF5005-13 | KM9RF5005 | —————— | 1.06 |
| RF5006-13 | KM9RF5006 | 5180-00-785-5063 | 1.12 |
| RF5008-13 | KM9RF5008 | 5180-00-785-5068 | 1.25 |
| RF5010-13 | KM9RF5010 | 5180-00-785-5069 | 1.50 |
| RF5012-13 | KM9RF5012 | 5180-00-785-5073 | 1.75 |
| RF5014-13 | KM9RF5014 | —————— | 2.06 |
| RF5016-13 | KM9RF5016 | 5180-00-785-5080 | 2.25 |
| RF5020T13 | KM9RF5020T | 5180-00-785-7033 | 3.00 |
| RF5024T13 | KM9RF5024T | ————— | 3.75 |
KIT CONTENTS (1 EACH)
| KIT PART NUMBER | O-RING INSTL TOOL NUMBER | COMBINATION WRENCH AND DRIVE TOOL NUMBER | LOCKRING REMOVAL TOOL NUMBER |
| KM9RF5004 | ORT312 | RF5004DW | RF5004LPD |
| KM9RF5005 | ORT375 | RF5005DW | RF5005LPD |
| KM9RF5006 | ORT437 | RF5006DW | RF5006LPD |
| KM9RF5008 | ORT562 | RF5008DW | RF5008LPD |
| KM9RF5010 | ORT687 | RF5010DW | RF5010LPD |
| KM9RF5012 | ORT812 | RF5012DW | RF5012LPD |
| KM9RF5014 | ORT937 | RF5014DW | RF5014LPD |
| KM9RF5016 | ORT1125 | RF5016DW | RF5016LPD |
| KM9RF5020T | ORT1312 | RF5020TDW | RF5020LPD |
| KM9RF5024T | ORT1625 | RF5024TDW | RF5024LP |
GENERAL USAGE TOOL KITS[2] FOR USE WITH
ADAPTERS CHECK VALVES, FILTERS, QUICK DISCONNECTS AND REDUCERS
| ROSAN PORT END SIZE | KIT PART NUMBER | KIT NATIONAL STOCK NUMBER | KIT CONTENTS (1 EACH) | |||
| O-RING INSTL TOOL NUMBER | WRENCH PART NUMBER | LOCKRING DRIVE TOOL NUMBER | LOCKRING REMOVAL TOOL NUMBER | |||
| 02 | KM35 | 5180-01-075-569 | ORT216 | RF6902W | RF9802DEK | RF02LPDE |
| 03 | KM36 | 5180-01-077-1577 | ORT250 | RF6903W | RF9803DEK | RF03LPDE |
| 04 | KM18 | 5180-00-283-6999 | ORT312 | RF6904W | RF9804DEK | RF04LPDE |
| 05 | KM29 | 5180-01-075-0765 | ORT375 | RF6905W | RF9805DEK | RF05LPDE |
| 06 | KM30 [1] KM22-640-2 | 5180-01-075-0766 5180-00-163-6640 |
ORT437 | RF6906W | RF9806DEK | RF06LPDE |
| 08 | KM13 [1] KM22-660-2 | 5180-00-283-6993 5180-00-163-6637 |
ORT562 | RF6908W | RF9808DEK | RF08LPDE |
| 10 | KM19 [1] KM22-680-2 | 5180-00-283-6989 5180-00-163-6633 |
ORT687 | RF6910W | RF9810DEK | RF10LPDE |
| 12 | KM31 | 5180-01-077-1578 | ORT812 | RF6912W | RF9812DEK | RF12LPDE |
| 14 | KM32 | 5180-01-075-0767 | ORT937 | RF6914W | RF9814DEK | RF14LPDE |
| 16 | KM14 [1] KM22-612-2 | 5180-00-283-6992 5180-00-179-0067 |
ORT1125 | RF6916W | RF9816DEK | RF16LPDE |
| 20 | KM15 [1] KM22-612-2 | 5180-00-283-6991
5180-00-163-6638 |
ORT1312 | RF6920W | RF9820DEK | RF20LPDE |
| 24 | KM28 | 5180-01-075-0768 | ORT1625 | RF6924W | RF9824DEK | RF24LPDE |
| 32 | KM33 | 5180-01-075-5689 | ORT2125 | RF6932W | RF9832DEK | RF32LPDE |
| [3] | KM34 | 5180-01-263-917 | [3] | |||
NOTES: UNLESS OTHERWISE SPECIFIED
[1] Kits are identical and interchangeable except for part numbers and National Stock Numbers.
[2] Tools in these kits are universal since they will install and remove RF5000, RFH5000, RF5700,RF7500, RFH7500,
RF7700, RF9800, RFK9800, RF9900, RFK9900 and RFH9900 series adapters,reducers, check valves, filters and quick
disconnects.
[3] KM34 is a multi use kit containing tooling for port end sizes 04 thru 32.
| PORTING TOOL NUMBER | TUBING OD REF | A DIA +.0000 ±-.0003 | B ±.0005 | C ±0.0003 | D ±.005 | E ±.030 | PORT THREAD MIL-S-8879 CLASS 3B REF | TO PRODUCE CONTOUR FOR PORT NUMBER |
| RPT02* | 1/8 | .3748 | .1842 | .3818 | .610 | 4.000 | .2160-28UNJF | PS10035.02 |
| RPT3* | 3/16 | .3748 | .2182 | .4488 | .670 | 4.000 | .2500-28UNJF | PS10035-03 |
| RPT04* | 1/4 | .4998 | .2749 | .4958 | .700 | 4.000 | .3125-24UNJF | PS10035-04 |
| RPT05 | 5/16 | .4998 | .3374 | .6018 | .275 | 3.475 | .3750-24UNJF | PS10035-05 |
| RPT06 | 3/8 | .4998 | .3918 | .6758 | .785 | 3.535 | .4375-20UNJF | PS10035-06 |
| RPT08 | 1/2 | .4998 | .5114 | .7848 | .850 | 3.850 | .5625-18UNJF | PS10035-08 |
| RPT10 | 5/8 | .4998 | .6499 | 1.0158 | .810 | 3.810 | .6875-24UNJFEF | PS10035.10 |
| RPT12 | 3/4 | .4998 | .7668 | 1.1398 | .950 | 4.200 | .8125-20UNJEF | PS10035-12 |
| RPT14 | 7/8 | .7498 | .8918 | 1.3118 | .987 | 4.240 | .9375-20UNJEF | PS10035-14 |
| RPT16 | 1 | .7498 | 1.0729 | 1.4278 | 1.015 | 4.265 | 1.1250-18UNJFEF | PS10035-16 |
| RPT20 | 1-1/4 | .7498 | 1.2614 | 1.7508 | 1.090 | 4.520 | 1.3125-18UNJEF | PS10035-20 |
| RPT24 | 1-1/2 | .7498 | 1.5739 | 2.0008 | 1.205 | 4.560 | 1.6250-18UNJEF | PS10035-24 |
| RPT32 | 2 | .9998 | 2.0642 | 2.5185 | 1.480 | 4.765 | 2.1250-16UNJ | PS10035-32 |
*SOLID CARBIDE
APPLICATION:
This tool counterbores, countersinks, provides a radius and produces a tap drill diameter in one pass. Contours
are ground to insure concentricity. Cuter geometry permits the use of these tools with most common materials.