PART NUMBER CONVERSION
ROSAN – LN – DOD, SLIMSERT INSERT, METRIC
| ROSAN PART NUMBER | LN PART NUMBER | DOD PART NUMBER |
| SRM0508A0024 | – | D63274/1-6C |
| SRM0610A0024 | – | D63274/1-10C |
| SRM0710A0024 | – | |
| SRM0812A0024 | – | D63274/1-14C |
| SRM0810A0024 | – | |
| SRM1015A0024 | – | D63274/1-18C |
| SRM1012A0024 | – | |
| SRM1215A0024 | – | |
| SRM1212A0024 | – | D63274/1-22C |
| SRM1415A0024 | – | D63274/1-26C |
| ROSAN PART NUMBER | LN PART NUMBER | DOD PART NUMBER |
| SRM0305B0024 | – | D63274/1-2C |
| SRM0407B0024 | – | D63274/1-4C |
| SRM0508B0024 | – | – |
| SRM0610B0024 | – | – |
| SRM0710B0024 | – | – |
| SRM0812B0024 | – | – |
| SRM0810B0024 | – | – |
| SRM1015B0024 | – | – |
| SRM1012B0024 | – | – |
| SRM1215B0024 | – | – |
| SRM1212B0024 | – | – |
| SRM1415B0024 | – | – |
| ROSAN PART NUMBER | LN PART NUMBER | DOD PART NUMBER |
| SRM0508AL0024 | LN29534-03 | D63274/1-5CL |
| SRM0610AL0024 | LN29534-04 | D63274/1-9CL |
| SRM0710AL0024 | LN29534-05 | – |
| SRM0812AL0024 | LN29534-06 | D63274/1-13CL |
| SRM0810AL0024 | LN29534-07 | – |
| SRM1015AL0024 | LN29534-08 | D63274/1-17CL |
| SRM1012AL0024 | LN29534-09 | – |
| SRM1215AL0024 | LN29534-10 | – |
| SRM1212AL0024 | LN29534-11 | D63274/1-21CL |
| SRM1415AL0024 | LN29534-12 | D63274/1-25CL |
| ROSAN PART NUMBER | LN PART NUMBER | DOD PART NUMBER |
| SRM0305BL0024 | LN29534-01 | D63274/1-1CL |
| SRM0407BL0024 | LN29534-02 | D63274/1-3CL |
| SRM0508BL0024 | – | – |
| SRM0610BL0024 | – | – |
| SRM0710BL0024 | – | – |
| SRM0812BL0024 | – | – |
| SRM0810BL0024 | – | – |
| SRM1015BL0024 | – | – |
| SRM1012BL0024 | – | – |
| SRM1215BL0024 | – | – |
| SRM1212BL0024 | – | – |
| SRM1415BL0024 | – | – |
| ROSAN PART NUMBER | LN PART NUMBER | DOD PART NUMBER |
| SRM0508A0036 | – | D63274/1-6A |
| SRM0610A0036 | – | D63274/1-10A |
| SRM0710A0036 | – | |
| SRM0812A0036 | – | D63274/1-14A |
| SRM0810A0036 | – | |
| SRM1015A0036 | – | D63274/1-18A |
| SRM1012A0036 | – | |
| SRM1215A0036 | – | |
| SRM1212A0036 | – | D63274/1-22A |
| SRM1415A0036 | – | D63274/1-26A |
| ROSAN PART NUMBER | LN PART NUMBER | DOD PART NUMBER |
| SRM0305B0036 | – | D63274/1-2A |
| SRM0407B0036 | – | D63274/1-4A |
| SRM0508B0036 | – | D63274/1-8A |
| SRM0610B0036 | – | D63274/1-12A |
| SRM0710B0036 | – | – |
| SRM0812B0036 | – | D63274/1-16A |
| SRM0810B0036 | – | – |
| SRM1015B0036 | – | D63274/1-20A |
| SRM1012B0036 | – | – |
| SRM1215B0036 | – | – |
| SRM1212B0036 | – | D63274/1-24A |
| SRM1415B0036 | – | D63274/1-28A |
| ROSAN PART NUMBER | LN PART NUMBER | DOD PART NUMBER |
| SRM0508AL0036 | LN29908A05 | D63274/1-5AL |
| SRM0610AL0036 | LN29908A06 | D63274/1-9AL |
| SRM0710AL0036 | LN29908A07 | – |
| SRM0812AL0036 | LN29908A08 | D63274/1-13AL |
| SRM0810AL0036 | LN29908A09 | – |
| SRM1015AL0036 | LN29908A10 | D63274/1-17AL |
| SRM1012AL0036 | LN29908A11 | – |
| SRM1215AL0036 | LN29908A12 | – |
| SRM1212AL0036 | LN29908A13 | D63274/1-21AL |
| SRM1415AL0036 | LN29908A14 | D63274/1-25AL |
| ROSAN PART NUMBER | LN PART NUMBER | DOD PART NUMBER |
| SRM0305BL0036 | LN29908B03 | D63274/1-1AL |
| SRM0407BL0036 | LN29908B04 | D63274/1-3AL |
| SRM0508BL0036 | LN29908B05 | D63274/1-7AL |
| SRM0610BL0036 | LN29908B06 | D63274/1-11AL |
| SRM0710BL0036 | LN29908B07 | – |
| SRM0812BL0036 | LN29908B08 | D63274/1-15AL |
| SRM0810BL0036 | LN29908B09 | – |
| SRM1015BL0036 | LN29908B10 | D63274/1-15AL |
| SRM1012BL0036 | LN29908B11 | – |
| SRM1215BL0036 | LN29908B12 | – |
| SRM1212BL0036 | LN29908B13 | D63274/1-23AL |
| SRM1415BL0036 | LN29908B14 | D63274/1-27AL |
UDC 621.882.219 : 629.73, November 1970
Translation without guarantee, In any case the original standards in German are to be evidence.
Anerkonnt durch Bunderminister der Verteidigung und durch Luftfahrt-Bundesamt Nochdruck, auch ouszugsweise, nur mit
Genetmigung der Normenstelle Luftfahrt, 7022 Leinfelden.
THREADED INSERTS LOCKED AND SELF-LOCKING FOR TEMPERATURES UP TO 650 ºC
LN 29 534, Sheet 1
Gewindeeinsätze, gesichert und schraubensichernd, für Temperaturen bis 650°C Filets rapportés, freinés et feinant les
vis, pour témperatures jusqu’à 650°C
Application: Threaded inserts, locked and self-locking, are joinging elements for manufacturing high strength, wear
resistant, vibration proof and exchangeable screw attachments in materials with low shear strength or for repairing
stripped and damaged threads in those materials. The threaded inserts have a locking device that prevents the unwanted
unscrewing of the insert when loosening the screw connection. The locking of the screw connection against self-locking
is accomplished by several deformed threads in the middle of the internal thread.
Threaded inserts are intended for installation in materials with shear strength 260 N/mm2. When installed in
materials with shear strength of 260 N/mm2 the minimum tensile strength of screw connection is 1100 N/mm2.
Example for a part number for a threaded insert with internal thread d1 = M6 (code number 04):
THREADED INSERT LN 29 534-04
| Internal thread | External thread
Special thread(SG) |
D3 | I1
±0.3 |
I2
±0.2 |
I3 | N min | R min | MASS KG/1000 pieces | |||||
| Code number | D1 | Not for New deisgn | D2 | Minor dia Max. | |||||||||
| 01 | M3 | – | SG 5 | 4.044 | 3.17 | 5.1 | 2.15 | 1.6 | 0.9 | 1.42 | 0.33 | ||
| 02 | M4 | – | SG 6 | 4.954 | 4.21 | 6.9 | 2.55 | 1.9 | 1.15 | 1.86 | 0.51 | ||
| 03 | M5 | – | SG 7 | 5.973 | 5.23 | 7.6 | 2.95 | 2.3 | 1.25 | 2.28 | 0.68 | ||
| 04 | M6 | – | SG 8X1 | 7.016 | 6.28 | 8.9 | 3.15 | 2.4 | 1.5 | 2.72 | 1.05 | ||
| 05 | M7 | – | SG 9X1 | 8.056 | 7.29 | 10.9 | 3.55 | 2.7 | 1.75 | 3.22 | 1.51 | ||
| 06 | – | M8 | SG 10X1 | 9.056 | 8.32 | 12.8 | 3.95 | 2.9 | 2 | 3.64 | 2.07 | ||
| 07 | M8X1 | – | SG 10X1 | 9.056 | 8.32 | 12.8 | 3.95 | 2.9 | 2 | 3.64 | 2.02 | ||
| 08 | – | M10 | SG 12X1 | 11.110 | 10.37 | 16.2 | 4.65 | 3.3 | 2.5 | 4.57 | 3.38 | ||
| 09 | M10X1.25 | – | SG 12X1 | 11.110 | 10.37 | 16.2 | 4.65 | 3.3 | 2.5 | 4..57 | 3.30 | ||
| 10 | – | M12X1.5 | SG 14X1 | 13.116 | 12.37 | 19.9 | 4.65 | 3.5 | 2.5 | 5.57 | 5.20 | ||
| 11 | M12X1.25 | – | SG 14X1 | 13.116 | 12.37 | 19.9 | 4.65 | 3.5 | 2.5 | 5.57 | 5.04 | ||
| 12 | M14X1.5 | – | SG 16X1 | 15.116 | 14.37 | 23.1 | 4.65 | 3.6 | 2.5 | 6.57 | 7.06 | ||
Mass values have been calculated with a density of 7.95 kg/dm3
Normenstelle Luftfahrt, 144 96.5
Sold exclusively by Beuth-Vertreib GmbH, Köln 2.71, LN 29 534 Bl. 1 engl. Preisgr. 4
Page 2 LN 29 534 Sheet 1
MATERIAL: 1.4944.4 per Werktoff-Handbuch der Deutschen Luftfahart, Teil 1
THREAD: Internal thread d1 : METRIC THREAD per LN 9163 sheet 5, Tolerance and allowance 5G per LN 9163 sheet 1 and sheet
6,Middle portion of thread deformed
External thread d2 :Special thread (SG) as METRIC THREAD per LN 9163 sheet 5, but with increased minor diameter (see
Table) Tolerance and allowance 4g per LN 9163 sheet 1 and sheet 6
FINISH: 3307.2 LN 9368 sheet 5
IDENTIFICATION: 3 grooves in internal thread Notches as manufacturer’s identification. Amount of notches will be
determined by Normenstelle Luftfahrt
A procurement specification is in process
Refer to LN 29 534 sheet 2 for threaded inserts, locked and self-locking, directions for construction and installation.
Further appliacble standards:
LN 29540 Sheet 1 Threaded inserts, locked and self-locking, corrosion resistant for temperatures up to 235°C LN 29540
Sheet 2 Threaded inserts, locked and self-locking; directions for design and assembly. LN 29908 Threaded inserts,
locked and self-locking, for temperatures up to 235°C.*) Refer to Aerospace Material Specificatin (AMS) of the Society
of Automotive Engineers (SAE), New York, N.Y. USA
DK 621.882.219 : 629.73, February 1971
Anerkonnt durch Bunderminister der Verteidigung und durch Luftfahrt-Bundesamt Nochdruck, auch ouszugsweise, nur mit
Genetmigung der Normenstelle Luftfahrt, 7022 Leinfelden
THREADED INSERTS LOCKED AND SELF-LOCKING FOR TEMPERATURES UP TO 650 ºC directions for design and installation
LN 29 534, Sheet 2
Gewindeeinsätze, gesichert und schraubensichernd, für Temperaturen bis 650°C, Konstruktions und Einbaurichtlinien Filets
rapportés, freinés et feinant les vis, pour témperatures jusqu’à 650°C, directives de construction et de montage
DIMENSIONS IN MILLIMETERS
Receiving thread:
The receiving thread d2 (internal thread) for the thread insert is a special thread (SG) as a metric thread per LN 9163
sheet 2, tolerance and allowance 4H5H respectively over M12x1.5 5H per LN 9163 sheet1 and 6; only the minor dia d1
(refer to Fig. 1) is increased over LN 9163. The dimensions for d1 are included in Table 1.
Table 1
| D2 | D1 | D3 | T1 +0.250 | T2 | for Thread insert | |||
| Admissible deviations | Admissible deviations | 1) | ||||||
| SG 5 | 4.14 | +0.1
0 |
5 | +0.1
0 |
1.7 | 6.1 | M3 | – |
| SG 6 | 5.01 | 6 | 2 | 7.9 | M4 | – | ||
| SG 7 | 6.03 | 7 | 2.4 | 8.6 | M5 | – | ||
| SG 8X1 | 7.07 | 8 | 2.5 | 9.9 | M6 | – | ||
| SG 9X1 | 8.1 | 9 | 2.8 | 11.9 | M7 | – | ||
| SG 10X1 | 9.11 | +0.130 | 10 | +0.130 | 3 | 13.8 | M8X1 | M8 |
| SG 12X1 | 11.16 | 12 | 3.4 | 17.2 | M10X1.25 | M10 | ||
| SG 14X1 | 13.17 | +0.150 | 14 | +0.150 | 3.6 | 20.9 | M12X1.25 | M12X1.5 |
| SG 16X1 | 15.17 | 16 | 3.7 | 24.1 | M14X1.5 | – | ||
1) Not for new design, Normenstelle Luftfahrt, 115 90. 6
Alleinverkauf durch Beuth Vertrieb GmbH, Köln LN 29 534 Bl. 2 Febr. 1971 Preisgr. 4
Page 2 LN 29 534
Broaching of the serration into the parent material:
Before tapping the internal thread into the bore d1, a serration would be broached into the wall of the counterbore d3
according to the manufacturer’s specification; see Fig. 2 and Table 2. The counterbore d3 is provided for mating with
the knurled portion of the thread insert after swaging out. The broaching depth is in correspondence with the
counterbore depth t1. The counterbore depth t1 is completed when the shoulder of the broaching adapter is striking
against the surface of the parent material.
Table 2
| Broach | Thread insert | ||
| d4 | d5 | l4 | |
| 4.11 | 12.1 | 1.6 | M3 |
| 4.98 | 13.1 | 1.9 | M4 |
| 6 | 14.1 | 2.3 | M5 |
| 7.04 | 16.4 | 2.4 | M6 |
| 8.07 | 17.4 | 2.7 | M7 |
| 9.08 | 18.4 | 2.9 | M8 |
| 9.08 | 18.4 | 2.9 | M8X1 |
| 11.13 | 21.5 | 3.3 | M10 |
| 11.13 | 21.5 | 3.3 | M10X1.25 |
| 13.14 | 23.5 | 3.5 | M12x1.5 |
| 13.14 | 23.5 | 3.5 | M12X1.25 |
| 15.14 | 23.5 | 3.6 | M14X1.5 |
Installation of the thread insert: thread insert is wrenched into the parent material to depth shown in Fig. 3.
Fig. 3, Thread insert wrenched in
Following this operation a swage tool (see Fig. 4 and Table 3) is used to swage the collar of the insert out until the
knurl presses into thebroached serration of the counterbore d3 (see Fig. 5). The threaded insert is installed when the
shoulder of the swage tool bottoms on the surface of the parent material.
Fig. 4, Installation tool
Table 3
| Installation Tool | Thread insert | |||
| d6 | d7 | l1 | l2 | |
| 2 | 11 | 3 | 5.6 | M3 |
| 2.7 | 11 | 4 | 7.1 | M4 |
| 3.8 | 11 | 5 | 8.5 | M5 |
| 4.6 | 12 | 6 | 9.9 | M6 |
| 5.6 | 14 | 7 | 11.3 | M7 |
| 6.3 | 14 | 8 | 12.8 | M8 |
| 6.3 | 14 | 8 | 12.8 | M8X1 |
| 7.8 | 16 | 10 | 15.7 | M10 |
| 7.8 | 16 | 10 | 15.7 | M10X1.25 |
| 9.8 | 18 | 12 | 17.7 | M12x1.5 |
| 9.8 | 18 | 12 | 17.7 | M12X1.25 |
| 11.8 | 20 | 14 | 19.7 | M14X1.5 |
Fig. 5, Thread insert installed
Threaded inserts, locked and self-locking, for temperatures up to 650°C per LN 29534 sheet 1. Information about tools
specified in this standard can be obatined from Normenstelle Luftfahrt.
DK,May 1975
Approved by Bunderminister der Verteidigung and Luftfahrt-Bundesamt Reproduction, even in part, may be authorized only
by Normenstelle Luftfahrt, 7022 Leinfelden
Threaded inserts locked and self-locking for temperatures up to 235 ºC, corrosion resistant
LN 29 540, Sheet 1
Gewindeeinsätze, gesichert und schraubensichernd, für Temperaturen bis 235°C, nichtrostend Filets rapportés, freinés et
autotreinants, pour témperatures jusqu’à 235°C, inoxydabies
For use in avaiation systems of German Armed Forces (Bundeswehr) any manufacturer has to request for qualification in
due time at Bundesamt für Wehrtechnik und Beschaffung – Beauftragter für das Musterprüfwesen der Bundeswahr für
Luftfahrtgerät (ML). In civil aviation, the LBA (Luftfahrt-Bundesamt) approved firm intending to use the product has to
secure that the quality requirements as stated herein are accomplished.
Application: Threaded inserts, locked and self-locking, are joinging elements for manufacturing high strength, wear
resistant, vibratin proof and exchangeable screw attachments in materials with low shear strength or for repairing
stripped and damaged threads in those materials. The threaded inserts have a locking device that prevents the unwanted
unscrewing of the insert when loosening the screw connection. The locking of the screw connection against
self-loosening is accomplished by several deformed threads in the middle of the internal thread.
Example for a designation of a threaded insert A with metric thread d1 = M6 (code number 04):Threaded insert LN 29 540
A 04, Previous Designation: LN 29 540 A M6
| Internal thread | External thread Special threa (SG) | d3 | l1±0.3Form | I2 ±0.2 | I3 | n min | r min | MASS KG/1000 pieces | |||||
| Code Size | d1 | Not for new design | d2 | Minor dia max. | A | B | A | B | |||||
| 01 | M3 | – | SG 5 | 4.044 | 3.17 | – | 5.1 | 2.15 | 1.6 | 0.9 | 1.42 | – | 0.33 |
| 02 | M4 | – | SG 6 | 4.954 | 4.21 | – | 6.9 | 2.55 | 1.9 | 1.15 | 1.86 | – | 0.51 |
| 03 | M5 | – | SG 7 | 5.973 | 5.23 | 7.6 | 9.1 | 2.95 | 2.3 | 1.25 | 2.28 | 0.68 | 0.83 |
| 04 | M6 | – | SG 8X1 | 7.016 | 6.28 | 8.9 | 10.7 | 3.15 | 2.4 | 1.5 | 2.72 | 1.05 | 1.28 |
| 05 | M7 | – | SG 9X1 | 8.056 | 7.29 | 10.9 | 13.3 | 3.55 | 2.7 | 1.75 | 3.22 | 1.51 | 1.86 |
| 06 | – | M8 | SG 10X1 | 9.056 | 8.32 | 12.8 | 15.7 | 3.95 | 2.9 | 2 | 3.64 | 2.07 | 2.54 |
| 07 | M8X1 | – | SG 10X1 | 9.056 | 8.32 | 12.8 | 15.7 | 3.95 | 2.9 | 2 | 3.64 | 2.02 | 2.47 |
| 08 | – | M10 | SG 12X1 | 11.110 | 10.37 | 16.2 | 19.9 | 4.65 | 3.3 | 2.5 | 4.57 | 3.38 | 4.28 |
| 09 | M10X1.25 | – | SG 12X1 | 11.110 | 10.37 | 16.2 | 19.9 | 4.65 | 3.3 | 2.5 | 4.57 | 3.30 | 4.13 |
| 10 | – | M12X1.5 | SG 14X1 | 13.116 | 12.37 | 19.9 | 24.8 | 4.65 | 3.5 | 2.5 | 5.57 | 5.20 | 6.50 |
| 11 | M12X1.25 | – | SG 14X1 | 13.116 | 12.37 | 19.9 | 24.8 | 4.65 | 3.5 | 2.5 | 5.57 | 5.04 | 6.25 |
| 12 | M14X1.25 | – | SG 16X1 | 15.116 | 14.37 | 23.1 | 28.8 | 4.65 | 3.6 | 2.5 | 6.57 | 7.06 | 8.95 |
Mass values calculated with a density of 7.93 kg/dm3
Normenstelle Luftfahrt,144 96.3
Sold exclusively by Beuth Verlag GmbH, Köln 1, LN 29 540 Sh. 1, Engl., price group
Page 2 LN 29 540 Sheet 1
MATERIAL: AMS 5643,17-4 PH, H1025 according to Aerospace Material Specification (AMS)of the Society of Automotive
Engineers (SAE), New York, N.Y., USA (minimum tensile strength 1100 N/mm2)
THREAD: Internal thread d1 : METRIC THREAD per LN 9163 sheet 2 and sheet 5Tolerance zone 4H6H up to code size 11 per LN
9163 sheet 1 and sheet 6 Center portion of thread deformed
External thread d2 : Special thread (SG) like METRIC THREAD per LN 9163 sheet 5, but with increased minor diameter (see
Table 1). Tolerance zone 4g per LN 9163 sheet 1 and sheet 6
FINISH: 5900 LN 9368 sheet 7
IDENTIFICATION: 3 grooves in internal thread, Notches as manufacturer’s identification.Amount of notches will be
determined by Normenstelle Luftfahrt
Table 2, Directions for the determination of the lengths l1
| Min tensile strength of screw connections | ||||
| 900 N/mm2 | 1100 N/mm2 | |||
| Form A | Form B | Form A | Form B | |
| Installation in material with shear strength of N/mm2min | 220 | 170 | 260 | 200 |
A procurement specification is in process
Further applicable documents:
LN 29534 Sheet 1 Threaded inserts, locked and self-locking, for temperatures up to 650°C
LN 29534 Sheet 2 Threaded inserts, locked and self-locking, for temperatures up to 650°C, directions for design and
installation.
LN 29540 Sheet 2 Threaded inserts, locked and self-locking, directions for design and installation.
LN 29908 Threaded inserts, locked and self-locking, for temperatures up to 235°C.Prliminary standard
UDC 621.882.1 : 629.73,Oktober 1967
Translation without guarantee In any case the original standards in German are to be evidence
Anerkonnt durch Bunderminister der Verteidigung und durch Luftfahrt-Bundesamt Nochdruck, auch ouszugsweise, nur mit
Genetmigung der Normenstelle Luftfahrt, 7022 Leinfelden
THREADED INSERTS LOCKED AND SELF-LOCKING DIRECTIONS FOR DESIGN AND INSTALLATION
LN 29 540, Sheet 2
Gewindeeinsätze, gesichert und schraubensichernd, Konstruktions und Einbaurichtlinien Filets rapportés, freinés avec
frein de vis, directives de construction et d’installation These directions for design and installation are for threaded
inserts per LN 29 540 sheet 1.
DIMENSIONS IN mm
RECEIVING THREAD: The receiving thread d2 (internal thread) for the thread insert is a metric ISO thread per LN 9163
sheet 2, tolerance and allowance 4H5H and 5H respectively per LN 9163 sheet1 and 6; only the minor dia d1 (refer to
Fig. 1) is increased over LN9163. The dimensions for d1 are included in Table 1.
The counterbore depth t1 and the counterbore diameter d3 (refer to Fig. 1) are also included in Table 1.
TABLE 1
| d2 | d1 | d3 | t1+0.25 | t2MINTHREADED INSERTFORM | for Threaded insert | ||
| A | B | 1) | |||||
| M5 | 4.14-4.24 | 5-5.1 | 1.7 | – | 6.1 | M3 | – |
| M6 | 5.01-5.11 | 6-6.1 | 2 | – | 7.9 | M4 | – |
| M7 | 6.03-6.13 | 7-7.1 | 2.4 | 8.6 | 10.1 | M5 | – |
| M8X1 | 7.07-7.17 | 8-8.1 | 2.5 | 9.9 | 11.7 | M6 | – |
| M9X1 | 8.1-8.2 | 9-9.1 | 2.8 | 11.9 | 14.3 | M7 | – |
| M10X1 | 9.11-9.24 | 10-10.13 | 3 | 13.8 | 16.7 | M8X1 | M8 |
| M12X1 | 11.16-11.29 | 12-12.13 | 3.4 | 17.2 | 20.9 | M10X1.25 | M10 |
| M14X1 | 13.17-13.32 | 14-14.15 | 3.6 | 20.9 | 25.8 | M12X1.25 | M12X1.5 |
| M16X1 | 15.17-15.32 | 16-16.15 | 3.7 | 24.1 | 29.8 | M14X1.5 | – |
1) Not for new design
Normenstelle Luftfahrt,115 90. 5
Page 2 LN 29 540 Sheet 2
INSTALLATION OF THE THREADED INSERT: thread insert is wrenched into the parent material to depth shown in Fig. 2.
FIG. 2,THREADED INSERT WRENCHED IN
Following this operation a swage tool (see Fig. 3 and Table 2) is used to swage the collar of the insert out until it
presses into the wall of the counterbore d3 (see Fig. 4). The threaded insert is installed when the shoulder of the
swage tool bottoms on the surface of the parent material.
Table 2
| Size of Installation Tool | Size of Threaded insert | |||
| d4 | d5 | l1 | l2 | |
| 2 | 11 | 3 | 5.6 | M3 |
| 2.7 | 11 | 4 | 7.1 | M4 |
| 3.8 | 11 | 5 | 8.5 | M5 |
| 4.6 | 12 | 6 | 9.9 | M6 |
| 5.6 | 14 | 7 | 11.3 | M7 |
| 6.3 | 14 | 8 | 12.8 | M8 |
| 6.3 | 14 | 8 | 12.8 | M8X1 |
| 7.8 | 16 | 10 | 15.7 | M10 |
| 7.8 | 16 | 10 | 15.7 | M10X1.25 |
| 9.8 | 18 | 12 | 17.7 | M12x1.5 |
| 9.8 | 18 | 12 | 17.7 | M12X1.25 |
| 11.8 | 20 | 14 | 19.7 | M14X1.5 |
Threaded inserts, locked and self-locking, for temperatures up to 260°C per LN 29540 sheet 1.Information about tools
contained in this standard can be obatined from Normenstelle Luftfahrt.
UDC 621.882.219 : 621.882.55 : 629.73,Juni 1975
Translation without guarantee, In any case the original standards in German are to be evidence
Anerkonnt durch Bunderminister der Verteidigung und durch Luftfahrt-Bundesamt Nochdruck, auch ouszugsweise, nur mit
Genetmigung der Normenstelle Luftfahrt, 7022 Leinfelden
Threaded inserts locked and self-locking for temperatures up to 235 ºC,LN 29 908
Gewindeeinsätze, gesichert und schraubensichernd, für Temperaturen bis 235°C Filets rapportés, freinés et feinant les
vis, pour témperatures jusqu’à 235°C
For use in avaiation systems of German Armed Forces (Bundeswehr) any manufacturer has to request for qualification in
due time at his responsible National Qualification Authority.
In civil aviation, the LBA (Luftfahrt-Bundesamt) approved firm intending to use the product has to secure that the
quality requirements as stated herein are accomplished.
Application: Threaded inserts, locked and self-locking, are joinging elements for manufacturing high strength, wear
resistant, vibratin proof and exchangeable screw attachments in materials with low shear strength or for repairing
stripped and
damaged threads in those materials. The threaded inserts have a locking device that prevents the unwanted unscrewing of
the insert when the screw is slackened. The locking of the screw itself against unloosening is accomplished by several
deformed threads in the middle of the internal thread.
Example for a part number for a threaded insert Form A with internal thread d1 = M6 (code number 06): Threaded insert
LN 29 908 A 06 Previous Designation: Threaded Insert A 06 LN 29 908
Normenstelle Luftfahrt,144 96.4
Alleinverkauf derLuftfahrt-Norman durch Beuth Verlag GmbH, Köln 1, LN 29 908 engl., Preisgr. 4
Page 2 LN 29 908
Table 1
| Internal thread | External thread
Special thread(SG) |
d3 | l ±0.3 | l2 ±0.2 | l3 | n min | r min | Mass kg/1000 pieces | |||||
| Code Number | d | Not for new deisgn | d2 | Minor dia max. | Form A | Form B | A | B | |||||
| 03 | M3 | – | SG 5 | 4.044 | 3.17 | – | 5.1 | 2.15 | 1.6 | 0.9 | 1.42 | – | 0.33 |
| 04 | M4 | – | SG 6 | 4.954 | 4.21 | – | 6.9 | 2.55 | 1.9 | 1.15 | 1.86 | – | 0.51 |
| 05 | M5 | – | SG 7 | 5.973 | 5.23 | 7.6 | 9.1 | 2.95 | 2.3 | 1.25 | 2.28 | 0.67 | 0.82 |
| 06 | M6 | – | SG 8X1 | 7.016 | 6.28 | 8.9 | 10.7 | 3.15 | 2.4 | 1.5 | 2.72 | 1.04 | 1.27 |
| 07 | [ M7] | – | SG 9X1 | 8.056 | 7.29 | 10.9 | 13.3 | 3.55 | 2.7 | 1.75 | 3.22 | 1.50 | 1.84 |
| 08 | – | M8 | SG 10X1 | 9.056 | 8.32 | 12.8 | 15.7 | 3.95 | 2.9 | 2 | 3.64 | 2.05 | 2.52 |
| 09 | M8X1 | – | SG 10X1 | 9.056 | 8.32 | 12.8 | 15.7 | 3.95 | 2.9 | 2 | 3.64 | 2.00 | 2.45 |
| 10 | – | M10 | SG 12X1 | 11.110 | 10.37 | 16.2 | 19.9 | 4.65 | 3.3 | 2.5 | 4.57 | 3.35 | 4.24 |
| 11 | M10X1.25 | – | SG 12X1 | 11.110 | 10.37 | 16.2 | 19.9 | 4.65 | 3.3 | 2.5 | 4.57 | 3.27 | 4.09 |
| 12 | – | M12X1.5 | SG 14X1 | 13.116 | 12.37 | 19.9 | 24.8 | 4.65 | 3.5 | 2.5 | 5.57 | 5.15 | 6.44 |
| 13 | M12X1.25 | – | SG 14X1 | 13.116 | 12.37 | 19.9 | 24.8 | 4.65 | 3.5 | 2.5 | 5.57 | 5.00 | 6.19 |
| 14 | M14X1.5 | – | SG 16X1 | 15.116 | 14.37 | 23.1 | 28.8 | 4.65 | 3.6 | 2.5 | 6.57 | 7.00 | 8.86 |
| Values for mass have been calculated with a density of 7.85 kg/dm3 Value in brackets applies to power plants only. | |||||||||||||
MATERIAL: 1.7214.5 per Werkstoff-Handbuch der Deutschen Luftfahrt, Teil 1
THREAD: Internal thread: METRIC THREAD per LN 9163 sheet 2 and 5Tolerance zone 4H5H up to code 11 per LN 9163 sheet 1
and sheet 6 Tolerance zone 5H for code size 12 Middle portion of thread deformed
External thread: Special thread (SG) as METRIC THREAD per LN 9163 sheet 5, but with an increased minor diameter (see
table 1). Tolerance and allowance 4g per LN 9163 sheet 1 and sheet 6
FINISH: 3000.7 +5900 LN 9368 sheet1, sheet 5 and sheet 7
IDENTIFICATION: 3 grooves in internal thread Notches as manufacturer’s identification.Numberof notches will be
determined by Normenstelle Luftfahrt
DIRECTIONS FOR THE DETERMINATION OF THE LENGTHS l1 SEE TABLE 2
Table 2
| Min. tensile strength of screw connections N/mm2 | 900 | 1100 | ||
| l1 | Form A | Form B | Form A | Form B |
| Installation in material with shear strength of N/mm2 min | 220 | 170 | 260 | 200 |
A procurement specification is in process of preparation.
Further appliacble standards:
LN 29534 Sheet 1 Threaded inserts, locked and self-locking, for temperatures up to 650°C
LN 29534 Sheet 2 Threaded inserts, locked and self-locking, for temperatures up to 650°C, directions for design and
installation
LN 29540 Sheet 1 Threaded inserts, locked and self-locking, corrosion resistant for temperatures up to 235°C.
LN 29540 Sheet 2 Threaded inserts, locked and self-locking, directions for design and assembly.
Metric, DOD-I-63274/1A, 14 February 1983, SUPERSEDING DOD-I-63274/1, 26 September 1977
MILITARY SPECIFICATION SHEET
INSERT, SCREW THREAD-THIN WALL, LOCKED IN, METRIC
This specification is approved for use by all Departments and Agencies of the Department of Defense.The complete
requirements for acquiring the insert described herein shall consist of this specification and the lastest issue of
specification DOD-I-63274.
NOTES:
- Unless otherwise specified, dimensions are in millimeters, and shall apply after plating and before the addition
of solid film lubricant. - The centerline of the internal thread locking feature shall be approximately mid-length of internal thread.
TABLE I. Part dimensions and dash numbers
| DASH NUMBER * |
A INTERNAL THREAD |
B EXT THREAD ALTERED MINOR DIA | C LENGTH ±0.3 | D DIA ±0.20 | E ±0.20 | F ±0.3 | G DIA MIN | H MIN | MIN SHEAR ENGAGEMENT AREA (mm2) (REQT 5) | |||
| 17-4PH CRES | ALLOY STEEL | A-286 CRES | THREAD SIZE | MAX MINOR DIA | ||||||||
| 1L | 1AL | 1CL | MJ3X0.5 | M5X0.8 | 4.044 | 5.1 | 3.17 | 2.15 | 1.6 | 2.84 | 0.90 | 25.44 |
| 2 | 2A | 2C | 2.86 | 1.20 | ||||||||
| 3L | 3AL | 3CL | MJ4X0.7 | M6X1 | 4.954 | 6.9 | 4.21 | 2.55 | 1.9 | 3.72 | 1.15 | 49.73 |
| 4 | 4A | 4C | 3.74 | 1.50 | ||||||||
| 5L | 5AL | 5CL | MJ5X0.8 | M7X1 | 5.973 | 7.6 | 5.23 |
2.95 |
2.3 |
4.56 | 1.25 | 63.32 |
| 6 | 6A | 6C | 4.69 | 1.70 | ||||||||
| 7L | 7AL | – | 9.1 | 4.56 | 1.25 | 87.28 | ||||||
| 8 | 8A | – | 4.69 | 1.70 | ||||||||
| 9L | 9AL | 9CL | MJ6X1 | M8X1 | 7.016 | 8.9 | 6.28 | 3.15 | 2.4 | 5.44 | 1.50 | 95.29 |
| 10 | 10A | 10C | 5.58 | 2.00 | ||||||||
| 11L | 11AL | – | 10.7 | 5.44 | 1.50 | 128.20 | ||||||
| 12 | 12A | – | 5.58 | 2.00 | ||||||||
| 13L | 13AL | 13CL |
MJ8X1.25 |
M10X1 |
9.056 |
12.8 |
8.32 |
3.95 |
2.9 |
7.28 | 2.00 |
198.10 |
| 14 | 14A | 14C | 7.58 | 2.70 | ||||||||
| 15L | 15AL | – | 15.7 | 7.28 | 2.00 |
264.70 |
||||||
| 16 | 16A | – | 7.58 | 2.70 | ||||||||
| 17L | 17AL | 17CL |
MJ10X1.5 |
M12X1 |
11.110 |
16.2 |
10.37 |
4.65 |
3.3 |
9.14 | 2.50 | 321.30 |
| 18 | 18A | 18C | 9.43 | 3.20 | ||||||||
| 19L | 19AL | – | 19.9 | 9.14 | 2.50 |
423.00 |
||||||
| 20 | 20A | – | 9.43 | 3.20 | ||||||||
| 21L | 21AL | 21CL |
MJ12X1.25 |
M14X1 |
13.116 |
19.9 |
12.37 |
4.65 |
3.5 |
11.14 | 2.50 | 478.20 |
| 22 | 22A | 22C | 11.43 | 3.20 | ||||||||
| 23 | 23AL | – | 24.8 | 11.14 | 2.50 | 632.50 | ||||||
| 24 | 24A | – | 11.43 | 3.20 | ||||||||
| 25L | 25AL | 25CL |
MJ14X1.5 |
M16X1 |
15.116 |
23.1 |
14.37 |
4.65 |
3.6 |
13.15 | 2.50 | 659.00 |
| 26 | 26A | 26C | 13.30 | 3.20 | ||||||||
| 27L | 27AL | – | 28.8 | 13.15 | 2.50 | 864.50 | ||||||
| 28 | 28A | – | 13.30 | 3.20 | ||||||||
* “L” suffix indicates self-locking insert.
FSC 5340,DOD-I-63274/1A
REQUIREMENTS:
1. Material: Steel, alloy, composition 4130 (UNS G41300) per AMS6370.Steel, corrosion-resisting, composition 17-4PH (UNS
S17400) per AMS5643.Steel, corrosion resisting, composition A-286 (UNS K66286) per AMS 5731 or AMS5734.
2. Protective finish or treatment: Alloy steel (UNS G41300) shall be cadmium plated plus solid film lubricantin
accordance with general specification. Corrosion resisting steel (UNS S17400) shall be coated with solid film lubricant
in accordance with general specification. Corrosion-resisting steel (UNS K66286) shall be silver plated in accordance
with general specification.
3.Surface texture: 3.2 µm except knurling.
4. Threads: Threads shall be in accordance with Table I and general specification. Thread dimensions shall apply
before application of solid filmlubricant.
5.Shear engagement area: Shear engagement area is the assembled dimemsional value for the overall engaged area
of mating thread members. It doe snot represent a dimension of either of the members in an unassembled condition.
6. Military part number: Consists of the letter “D”, pkus the basic number of the specification sheet and a dash
number taken from Table I.
Example of Military part number:D63274/1- 3Cl, Basic number of Dash, specification sheet No.
Explanation of part number example:Insert, Steel, CRES, A-286, MJ4x0.7 internal
thread size, and a self-locking feature.
DOD-I-63274/1A
TABLE II. Installation criteria in parent material
| INSERT DASH NUMBER REF | EXTERNAL THREAD SIZE OF INSERT REF | A TAP DRILL DIA | B CBORE DIA | C CBORE DEPTH
+0.25 -0.00 |
D THREAD ALTERED MINOR DIA (NOTE 3) | E FULL THREAD DEPTH MIN | F DRILL DEPTH BLIND HOLE MIN | INSERT REMOVAL DRILL SIZE (NOTE 7) | ||
| MAX | MIN | MAX | MN | |||||||
| 1, 2 | M5X0.8 | 4.24 | 4.14 | 5.10 | 5.00 | 1.70 | M5X0.8 | 6.1 | 8.1 | 4.9 |
| 3, 4 | M6X1 | 5.11 | 5.01 | 6.10 | 6.00 | 2.00 | M6X1 | 7.9 | 10.4 | 5.8 |
| 5, 6 |
M7X1 |
6.13 |
6.03 |
7.10 |
7.00 |
2.40 |
M7X1 |
8.6 | 11.1 | 6.9 |
| 7, 8 | 10.1 | 12.6 | ||||||||
| 9, 10 | M8X1 | 7.17 |
7.07 |
8.10 |
8.00 |
2.50 |
M8X1 |
9.9 | 12.4 | 7.8 |
| 11, 12 | 11.7 | 14.2 | ||||||||
| 13, 14 | M10X1 | 9.24 |
9.11 |
10.13 |
10.00 |
3.00 |
M10X1 |
13.8 | 16.3 | 9.9 |
| 15, 16 | 16.7 | 19.2 | ||||||||
| 17, 18 | M12X1 | 11.29 |
11.16 |
12.13 |
12.00 |
3.40 |
M12X1 |
17.2 | 19.7 | 12.0 |
| 19, 20 | 20.9 | 23.4 | ||||||||
| 21, 22 | M14X1 | 13.32 |
13.17 |
14.15 |
14.00 |
3.60 |
M14X1 |
20.9 | 23.4 | 14.0 |
| 23, 24 | 25.8 | 28.3 | ||||||||
| 25, 26 | M16X1 | 15.32 |
15.17 |
16.15 |
16.00 |
3.70 |
M16X1 |
24.1 | 26.6 |
16.0 |
| 27, 28 | 29.8 | 32.3 | ||||||||
NOTES:
1. Diameter “A” and thread shall be concentric with 15 FIM.
2. Axis of hole shall be normal to entry surface or provide spotface when required.
3. Threads “D” shall be class-4H5H.
4. Machined surfaces shall be 2µm in accordance with ANSI B46.1.
5. All dimensions are inmillimeters.
6. Install insert:
a. These inserts are primarily designed for use in aluminum, magnesium, and other nonferrous materials that do not
exceed Brinell 187 (3000 kg load and 10 mm ball). Use in corrosion resisting steels, titanium and hardened ferrous
materials will normally require broaching serrations in counterbore to accept the insert knurls during swaging
operation.
b. Use of inserts manufacturer’s wrench and swaging tool is mandatory. (Rosan, Newport Beach, CA – (FSCM 83324)
c. Install insert into hole until the top of insert is 40-0.65 below boss surface.
d. Place swage tool in insert and apply a downward force sufficient to bottom the tool shoulder against the boss
surface, which will effect full swageout and external lock setting.
7. Replacement of inserts is made with same size inserts as those Using removal drill size shown in Table II, drill to
depth “C” +0.6, then back out insert using installation wrench or square type screw extractor. Remove loose chips,
reinspect hole and then install new insert per note 6.
Custodians:Army – AR,Navy – OS,Air Force – 99
Preparing Activity:Army – AR ,(Project No. 5340-1462)
Reviewer Activities: Army – AV, MI Air Force – 11, DSA – IS
User Activities: Army – ME, AT, CR Navy – MC
*U.S. GOVERNMENT PRINTING OFFICE: 1983 – 605-034/1698