Style Selection
Head styles may be combined between Plugs and Sleeves within the same size.
Table 1
| Size | Hole Dia. | B Body Dia. | C Head Dia. | D C’Sink Dia. | Head Angle |
| 12 | .136 | .278 | .500 | .233 | 13° |
| 15 | .169 | .278 | .500 | .295 | 13° |
| 18 | .194 | .309 | .625 | .362 | 13° |
| 25 | .257 | .372 | .750 | .486 | 14° |
| 28 | .290 | .403 | .812 | .501 | 14° |
| 31 | .318 | .466 | .875 | .574 | 14° |
Notes:
<1> Head Thickness = .033 for 31 size.
<2> “C” style head available in Plugs only.
<3> “J” diameter is thru (no counterbore) for -03 through -04 length Sleeves for 25 and 28 sizes only.
4. – Tolerances, unless otherwise specified:.xxx ± .010; Angles ±2°.
Part Number Selection
Two part number-Sleeve and Plug-are required for a complete assembly. Consult Rosán for availability of optional
materials, finishes, sizes and lengths.
Example:
Typical Assembly
Typical Series 101, Thru-Rivet Plug and Sleeve assembly, installed in honeycomb sandwich panel. Sleeve and Plug form a
telescopic press fit.
Note: For installation and tooling information, see pages 24
and 25.
Examples:
1. Requirements: #15 Size Thru-Rivet, Aluminum Alloy,Non-Flush Head for a .375 overall panel. From table select:-0
Plug = P101F15-0, -06 Sleeve = S101F15-06
2. Requirements: #15 Size Countersink Hole, CRES Steel, Flush Head for a .400 overall panel. From table select:-01
Plug = P161C15-01 , -06 Sleeve = S161D15-06
Tables 2
12, 15 and 18 Sizes
| Plug Dash Number | -X | -0 | -01 | -1 | -11 | -2 | -21 | -3 | -31 | |
| Sleeve Dash Number | HG | .085 | .085 | .100 | .116 | .131 | .147 | .162 | .179 | .194 |
| -03 | .103 | .188 | — | — | — | — | — | — | — | — |
| -04 | .165 | — | .250 | .265 | .281 | .296 | .312 | .327 | .344 | .359 |
| -06 | .290 | — | .375 | .390 | .406 | .421 | .437 | .452 | .469 | .485 |
| -08 | .415 | — | .500 | .515 | .531 | .546 | .562 | .577 | .594 | .609 |
| -10 | .540 | — | .625 | .640 | .656 | .671 | .687 | .702 | .719 | .734 |
| -12 | .665 | — | .750 | .765 | .781 | .796 | .812 | .827 | .844 | .859 |
| -14 | .790 | — | .875 | .890 | .906 | .921 | .937 | .952 | .969 | .984 |
| -16 | .915 | — | 1.000 | 1.015 | 1.031 | 1.046 | 1.062 | 1.077 | 1.094 | 1.109 |
| -18 | 1.040 | — | 1.125 | 1.140 | 1.156 | 1.171 | 1.187 | 1.202 | 1.219 | 1.234 |
25 and 28 Sizes
| Plug Dash Number | -X | -0 | -01 | -1 | -11 | -2 | -21 | -3 | -31 | |
| Sleeve Dash Number | HG | .120 | .120 | .135 | .151 | .167 | .183 | .198 | .214 | .230 |
| -03* | .067 | .187 | — | — | — | — | — | — | — | — |
| -04* | .130 | — | .250 | .265 | .281 | .297 | .313 | .328 | .344 | .360 |
| -06 | .255 | — | .375 | .390 | .406 | .422 | .438 | .453 | .469 | .485 |
| -08 | .380 | — | .500 | .515 | .531 | .547 | .563 | .578 | .594 | .610 |
| -10 | .505 | — | .625 | .640 | .656 | .672 | .688 | .703 | .719 | .735 |
| -12 | .630 | — | .750 | .765 | .781 | .797 | .813 | .828 | .844 | .860 |
| -14 | .755 | — | .875 | .890 | .906 | .922 | .938 | .953 | .969 | .985 |
| -16 | .880 | — | 1.000 | 1.015 | 1.031 | 1.047 | 1.063 | 1.078 | 1.094 | 1.110 |
| -18 | 1.005 | — | 1.125 | 1.140 | 1.156 | 1.172 | 1.188 | 1.203 | 1.219 | 1.235 |
*“J” diameter is thru (no counterbore) for theses lengths.
31 Size
| Plug Dash Number | -0 | -01 | -1 | -11 | -2 | -21 | -3 | -31 | |
| Sleeve Dash Number | HG | .190 | .206 | .221 | .237 | .252 | .268 | .283 | .299 |
| -06 | .185 | .375 | .391 | .406 | .422 | .437 | .453 | .468 | .484 |
| -08 | .310 | .500 | .516 | .531 | .547 | .562 | .578 | .593 | .609 |
| -10 | .435 | .625 | .640 | .656 | .672 | .687 | .703 | .718 | .734 |
| -12 | .560 | .750 | .766 | .781 | .797 | .812 | .828 | .843 | .859 |
| -14 | .685 | .875 | .891 | .906 | .922 | .937 | .953 | .968 | .984 |
| -16 | .810 | 1.000 | 1.016 | 1.031 | 1.047 | 1.062 | 1.078 | 1.093 | 1.109 |
| -18 | .935 | 1.125 | 1.141 | 1.156 | 1.172 | 1.187 | 1.203 | 1.218 | 1.234 |